e10vq
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended March 31, 2010
OR
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission file number: 1-10776
CALGON CARBON CORPORATION
(Exact name of registrant as specified in its charter)
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Delaware
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25-0530110 |
(State or other jurisdiction of
incorporation or organization)
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(I.R.S. Employer
Identification No.) |
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P.O. Box 717, Pittsburgh, PA
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15230-0717 |
(Address of principal executive offices)
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(Zip Code) |
(412) 787-6700
(Registrants telephone number, including area code)
[None]
(Former name, former address and former fiscal year, if changed since last report)
Indicate by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12
months (or for such shorter period that the registrant was required to file such reports), and
(2) has been subject to such filing requirements for the past 90 days.
Yes þ No o
Indicate by check mark whether the registrant has submitted electronically and posted on
its corporate Web site, if any, every Interactive Data File required to be submitted and
posted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such
shorter period that the registrant was required to submit and post such files).
Yes o No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, a non-accelerated filer or a smaller reporting company. See the definitions of large
accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the
Exchange Act.
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Large accelerated filer þ
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Accelerated filer o
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Non-accelerated filer o
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Smaller reporting company o |
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(Do not check if a smaller reporting company) |
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Indicate by check mark whether the registrant is a shell company (as defined in Rule
12b-2 of the Exchange Act). Yes o No þ
Indicate the number of shares outstanding of each of the issuers classes of common
stock, as of the latest practicable date.
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Class
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Outstanding at April 30, 2010 |
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[Common Stock, $.01 par value per share]
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56,170,818 shares |
CALGON CARBON CORPORATION
FORM 10-Q
QUARTER ENDED March 31, 2010
This Quarterly Report on Form 10-Q contains historical information and forward-looking statements.
Forward-looking statements typically contain words such as expect, believe, estimate, anticipate,
or similar words indicating that future outcomes are uncertain. Statements looking forward in time, including
statements regarding future growth and profitability, price increases, cost savings, broader product lines,
enhanced competitive posture and acquisitions, are included this Form 10-Q and in the Companys most recent
Annual Report pursuant to the safe harbor provision of the Private Securities Litigation Reform Act of 1995.
These forward-looking statements involve known and unknown risks and uncertainties that may cause the Companys actual results in future
periods to be materially different from any future performance suggested herein. Further, the Company operates
in an industry sector where securities values may be volatile and may be influenced by economic and other
factors beyond the Companys control. Some of the factors that could affect future performance of the Company
are higher energy and raw material costs, costs of imports and related tariffs, labor relations,
capital and environmental requirements, changes in
foreign currency exchange rates, borrowing restrictions, validity of patents and other intellectual property,
and pension costs. In the context of the forward-looking information provided in this Form 10-Q and in other
reports, please refer to the discussions of risk factors and other information detailed in, as well as the other
information contained in the Companys most recent Annual Report.
I N D E X
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PART 1 CONDENSED CONSOLIDATED FINANCIAL INFORMATION |
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Item 1 . Condensed Consolidated Financial Statements |
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Introduction to the Condensed Consolidated Financial Statements |
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2 |
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Condensed Consolidated Statements of Income (unaudited) |
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3 |
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Condensed Consolidated Balance Sheets (unaudited) |
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4 |
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Condensed Consolidated Statements of Cash Flows (unaudited) |
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5 |
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Notes to Condensed Consolidated Financial Statements (unaudited) |
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6 |
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Item 2 . Managements Discussion and Analysis of Results of Operations and Financial Condition |
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31 |
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Item 3. Qualitative and Quantitative Disclosures about Market Risk |
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46 |
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Item 4. Controls and Procedures |
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46 |
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PART II OTHER INFORMATION |
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Item 1 . Legal Proceedings |
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47 |
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Item 1a. Risk Factors |
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47 |
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Item 2c . Unregistered Sales of Equity Securities and Use of Proceeds |
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47 |
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Item 6 . Exhibits |
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47 |
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SIGNATURES |
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48 |
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CERTIFICATIONS |
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1
PART I CONDENSED CONSOLIDATED FINANCIAL INFORMATION
Item 1. Condensed Consolidated Financial Statements
INTRODUCTION TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
The unaudited interim condensed consolidated financial statements included herein have been
prepared by Calgon Carbon Corporation and subsidiaries (the Company), without audit, pursuant to
the rules and regulations of the Securities and Exchange Commission. Certain information and
footnote disclosures normally included in annual financial statements prepared in accordance with
accounting principles generally accepted in the United States of America have been condensed or
omitted pursuant to such rules and regulations. Management of the Company believes that the
disclosures are adequate to make the information presented not misleading when read in conjunction
with the Companys audited consolidated financial statements and the notes included therein for the
year ended December 31, 2009, as filed with the Securities and Exchange Commission by the Company
in Form 10-K.
In managements opinion, the unaudited interim condensed consolidated financial statements reflect
all adjustments, which are of a normal and recurring nature, and which are necessary for a fair
presentation, in all material respects, of financial results for the interim periods presented.
Operating results for the first three months of 2010 are not necessarily indicative of the results
that may be expected for the year ending December 31, 2010.
2
CALGON CARBON CORPORATION
CONDENSED CONSOLIDATED STATEMENTS OF INCOME
(Dollars in Thousands Except Share and Per Share Data)
(Unaudited)
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Three Months Ended |
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March 31, |
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2010 |
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2009 |
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Net sales |
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$ |
99,485 |
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$ |
85,952 |
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Net sales to related parties |
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3,442 |
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4,681 |
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Total |
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102,927 |
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90,633 |
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Cost of products sold
(excluding depreciation and amortization) |
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65,791 |
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61,214 |
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Depreciation and amortization |
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5,077 |
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3,776 |
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Selling, general and
administrative expenses |
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18,164 |
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15,745 |
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Research and development
expenses |
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1,487 |
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962 |
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90,519 |
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81,697 |
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Income from operations |
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12,408 |
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8,936 |
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Interest income |
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116 |
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127 |
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Interest expense |
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(8 |
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(21 |
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Gain on acquisitions (Note 1) |
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2,217 |
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Other expense net |
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(304 |
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(428 |
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Income from operations before income tax
and equity in income from equity investments |
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14,429 |
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8,614 |
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Income tax provision |
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5,559 |
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3,081 |
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Income from operations before equity in income
from equity investments |
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8,870 |
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5,533 |
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Equity in income from equity investments |
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112 |
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441 |
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Net income |
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$ |
8,982 |
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$ |
5,974 |
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Net income per common share
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Basic |
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$ |
0.16 |
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$ |
0.11 |
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Diluted |
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$ |
0.16 |
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$ |
0.11 |
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Weighted average shares outstanding
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Basic |
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55,708,492 |
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54,117,118 |
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Diluted |
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56,725,077 |
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56,079,039 |
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The accompanying notes are an integral part of these unaudited condensed consolidated financial statements.
3
CALGON CARBON CORPORATION
CONDENSED CONSOLIDATED BALANCE SHEETS
(Dollars in Thousands)
(Unaudited)
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March 31, |
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December 31, |
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2010 |
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2009 |
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ASSETS |
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Current assets: |
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Cash and cash equivalents |
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$ |
46,707 |
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$ |
38,029 |
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Restricted cash |
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1,768 |
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5,556 |
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Receivables (net of allowance of $1,847 and $1,971) |
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82,720 |
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61,716 |
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Receivables from related parties |
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2,588 |
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Revenue recognized in excess of billings on uncompleted
contracts |
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4,870 |
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5,963 |
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Inventories |
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100,165 |
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84,587 |
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Deferred income taxes current |
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15,115 |
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15,935 |
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Other current assets |
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8,881 |
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7,471 |
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Total current assets |
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260,226 |
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221,845 |
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Property, plant and equipment, net |
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162,336 |
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155,100 |
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Equity investments |
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210 |
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10,969 |
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Intangibles |
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8,578 |
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4,744 |
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Goodwill |
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26,785 |
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26,934 |
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Deferred income taxes long-term |
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2,681 |
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2,601 |
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Other assets |
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4,118 |
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3,525 |
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Total assets |
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$ |
464,934 |
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$ |
425,718 |
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LIABILITIES AND SHAREHOLDERS EQUITY |
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Current liabilities: |
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Accounts payable and accrued liabilities |
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$ |
54,122 |
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$ |
44,821 |
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Billings in excess of revenue recognized on uncompleted
contracts |
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4,367 |
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4,522 |
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Payroll and benefits payable |
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8,766 |
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9,509 |
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Accrued income taxes |
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4,889 |
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3,169 |
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Short-term debt |
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14,777 |
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Current portion of long-term debt |
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2,569 |
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Total current liabilities |
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89,490 |
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62,021 |
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Long-term debt |
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5,160 |
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Deferred income taxes long-term |
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1,209 |
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189 |
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Accrued pension and other liabilities |
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56,186 |
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56,422 |
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Total liabilities |
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152,045 |
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118,632 |
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Redeemable non-controlling interest (Note 1) |
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1,633 |
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Commitments and contingencies (Note 8) |
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Shareholders equity: |
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Common shares, $.01 par value, 100,000,000 shares
authorized, 58,712,692 and 58,553,617 shares issued |
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587 |
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586 |
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Additional paid-in capital |
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165,410 |
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164,236 |
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Retained earnings |
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182,147 |
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173,165 |
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Accumulated other comprehensive loss |
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(6,060 |
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(1,006 |
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342,084 |
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336,981 |
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Treasury stock, at cost, 3,069,076 and 3,006,037 shares |
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(30,828 |
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(29,895 |
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Total shareholders equity |
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311,256 |
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307,086 |
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Total liabilities and shareholders equity |
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$ |
464,934 |
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$ |
425,718 |
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The accompanying notes are an integral part of these unaudited condensed consolidated financial statements.
4
CALGON CARBON CORPORATION
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Dollars in Thousands)
(Unaudited)
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Three Months Ended |
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March 31, |
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2010 |
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2009 |
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Cash flows from operating activities |
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Net income |
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$ |
8,982 |
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$ |
5,974 |
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Adjustments to reconcile net income to
net cash provided by operating activities: |
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Gain on acquisitions (Note 1) |
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(2,217 |
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Depreciation and amortization |
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5,077 |
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3,776 |
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Equity in income from equity investments |
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(112 |
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(441 |
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Employee benefit plan provisions |
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917 |
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1,363 |
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Stock-based compensation |
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633 |
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536 |
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Deferred income tax expense (benefit) |
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1,354 |
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(859 |
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Changes in assets and liabilities-net of effects
from purchase of businesses and foreign exchange: |
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Decrease (increase) in receivables |
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90 |
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(1,223 |
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Increase in inventories |
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(2,524 |
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(6,004 |
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(Increase) decrease in revenue in excess of billings on
uncompleted contracts and other current assets |
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(783 |
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5,796 |
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Increase (decrease) in accounts payable, accrued
liabilities, and accrued interest |
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2,509 |
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(1,452 |
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Increase in accrued income taxes |
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3,764 |
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894 |
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Pension contributions |
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(2,052 |
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(509 |
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Other items net |
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1,510 |
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853 |
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Net cash provided by operating activities |
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17,148 |
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8,704 |
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Cash flows from investing activities |
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Purchase of businesses net of cash (Note 1) |
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(2,103 |
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Property, plant and equipment expenditures |
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(8,937 |
) |
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(11,132 |
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Cash pledged for collateral |
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(1,006 |
) |
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Cash released from collateral |
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4,794 |
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Net cash used in investing activities |
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(7,252 |
) |
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(11,132 |
) |
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Cash flows from financing activities |
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Reductions of debt obligations |
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(127 |
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Treasury stock purchased |
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(933 |
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(567 |
) |
Common stock issued |
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157 |
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430 |
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Excess tax benefit from stock-based compensation |
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364 |
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490 |
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Net cash (used in) provided by financing activities |
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(539 |
) |
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353 |
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Effect of exchange rate changes on cash |
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(679 |
) |
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(801 |
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Increase (decrease) in cash and cash equivalents |
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8,678 |
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(2,876 |
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Cash and cash equivalents, beginning
of period |
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38,029 |
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16,750 |
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Cash and cash equivalents, end of period |
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$ |
46,707 |
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$ |
13,874 |
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The accompanying notes are an integral part of these unaudited condensed consolidated financial statements.
5
CALGON CARBON CORPORATION
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
(Unaudited)
1. Acquisitions
Zwicky Denmark and Sweden (Zwicky) and Hyde Marine, Inc. (Hyde)
On
January 4, 2010, the Company acquired two Zwicky businesses. The Company acquired substantially
all the assets of Zwicky AS (Denmark) and acquired 100% of the outstanding shares of capital stock of
Zwicky AB (Sweden). These companies were distributors of activated carbon products and providers of
services associated with the reactivation of activated carbon and, subsequent to acquisition, their
results are included in the Companys Activated Carbon and Service segment. As a result of the
Zwicky acquisitions, the Company has increased its presence in Northern Europe.
On January 29, 2010, the Company acquired 100% of the capital stock of Hyde, a manufacturer of
systems that use ultraviolet light technology to treat marine ballast water. The results of Hyde
are included in the Companys Equipment segment. The Hyde acquisition provides the Company with
immediate entry into the new global market for ballast water treatment and increases its knowledge
base and experience in using ultraviolet light technology to treat water.
The aggregate purchase price for these acquisitions was $4.3 million, including cash paid at
closing of $2.8 million as well as deferred payments and earnouts valued at $1.5 million.
The fair value of assets acquired less liabilities assumed for Hyde exceeded the purchase price
thereby resulting in a pre-tax gain of $0.4 million. The Company recorded an earnout liability of $0.6 million
payable to the former owner and certain employees of Hyde calculated based upon 5% of certain
defined cash flow of the business through 2018, without limitation. This liability is recorded in accrued pension and other liabilities within the consolidated balance sheet.
Calgon Mitsubishi Chemical Corporation (CMCC)
On March 31, 2010, the Company increased its ownership interest in its Japanese joint venture with
CMCC from 49% to 80%. The increase in ownership was accomplished by CMCC borrowing funds and
purchasing shares of capital stock directly from the former majority owner Mitsubishi Chemical
Corporation (MCC) for approximately $7.7 million. Subsequent to the share purchase and resultant
control by the Company, the venture was re-named Calgon Carbon Japan KK (CCJ). CCJ also agreed to
acquire the remaining shares held by MCC on March 31, 2011 (the redeemable noncontrolling interest)
for approximately $2.4 million, subject to working capital and other adjustments which are
currently estimated to reduce the final payment by $0.8 million, to $1.6 million. The increased
ownership and control more than doubles the Companys sales revenue in Asia and adds to its
workforce and infrastructure in Japan, the worlds second largest activated carbon market. The
consolidated results of CCJ will be reflected in the Companys Activated Carbon and Service
segment.
The acquisition date fair value of the Companys former 49% equity interest in CMCC was
approximately $9.8 million. As a result of remeasuring this equity interest to fair value, the
Company recorded a pre-tax gain of $1.8 million as of March 31, 2010.
6
The preliminary purchase price allocations and resulting impact on the corresponding consolidated
balance sheet relating to these acquisitions is as follows:
|
|
|
|
|
(In thousands) |
|
|
|
|
Assets: |
|
|
|
|
Cash |
|
$ |
709 |
|
Accounts receivable |
|
|
19,511 |
|
Inventory |
|
|
14,650 |
|
Property, plant, and equipment, net |
|
|
7,014 |
|
Intangibles* |
|
|
4,350 |
|
Other current assets |
|
|
1,453 |
|
Other assets |
|
|
894 |
|
|
|
|
|
Total Assets |
|
|
48,581 |
|
|
|
|
|
|
|
|
|
|
Liabilities: |
|
|
|
|
Accounts payable |
|
|
(8,044 |
) |
Short-term debt |
|
|
(14,777 |
) |
Current portion of long-term debt |
|
|
(2,569 |
) |
Long-term debt |
|
|
(5,160 |
) |
Accrued pension and other liabilities |
|
|
(3,380 |
) |
|
|
|
|
Total Liabilities |
|
|
(33,930 |
) |
|
|
|
|
|
|
|
|
|
Redeemable non-controlling interest |
|
|
(1,633 |
) |
|
|
|
|
|
|
|
|
|
Net Assets |
|
$ |
13,018 |
|
|
|
|
|
Cash Paid for Acquisitions |
|
$ |
2,812 |
|
|
|
|
|
|
|
|
* |
|
Weighted amortization period of 5.6 years. |
Subsequent to their acquisition and excluding the related net gains of $1.8 million, these entities
have contributed the following to the Companys consolidated operating results for the first
quarter of 2010:
|
|
|
|
|
Revenue |
|
$ |
1,053 |
|
Net loss |
|
$ |
(422 |
) |
The aggregate purchase price for each acquisition was allocated to the assets acquired and
liabilities assumed based on their respective estimated acquisition date fair values. The purchase
price allocations are preliminary and are based on the information that was available as of the
acquisition date to estimate the fair value of assets acquired and liabilities assumed. Management
believes that the information provides a reasonable basis for allocating the purchase price but the
Company is awaiting additional information necessary to finalize the purchase price allocation.
Such information includes asset and liability valuations related primarily to inventories, fixed
assets and intangible assets all of which are necessary to finalize the purchase price allocation.
The fair values reflected above may be adjusted upon the final valuations and such adjustments
could be significant. The Company expects to finalize the valuations and complete the purchase
price allocations as soon as possible but no later than one year from each acquisition date.
Pro Forma Information
The operating results of the acquired companies have been included in the Companys condensed
consolidated financial statements from the dates each were acquired. The following unaudited pro
forma results of operations assume that the acquisitions had been included for the full periods
indicated. Such results are not necessarily
7
indicative of the actual results of operations that
would have been realized nor are they necessarily indicative of future results of operations.
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
|
|
2010 |
|
|
2009 |
|
Net sales |
|
$ |
120,133 |
|
|
$ |
109,036 |
|
Net income |
|
$ |
8,655 |
|
|
$ |
6,740 |
|
Net income per common share |
|
|
|
|
|
|
|
|
Basic |
|
$ |
0.15 |
|
|
$ |
0.12 |
|
Diluted |
|
$ |
0.15 |
|
|
$ |
0.12 |
|
These pro forma amounts have been calculated after adjusting for sales and related profit resulting
from the Companys sales of activated carbon to both CCJ and Zwicky. In addition, the equity
earnings from the Companys former non-controlling interest in CCJ have been removed. The results
also reflect additional amortization that would have been charged assuming fair value adjustments
to amortizable intangible assets had been applied to the beginning of each period presented.
The results for the three month period ended March 31, 2010 excludes approximately $1.8 million of
after-tax gains associated with the acquisitions.
2. Inventories
|
|
|
|
|
|
|
|
|
|
|
March 31, 2010 |
|
|
December 31, 2009 |
|
Raw materials |
|
$ |
22,480 |
|
|
$ |
22,657 |
|
Finished goods |
|
|
77,685 |
|
|
|
61,930 |
|
|
|
|
|
|
|
|
|
|
$ |
100,165 |
|
|
$ |
84,587 |
|
|
|
|
|
|
|
|
3. Supplemental Cash Flow Information
Cash paid for interest during the three months ended March 31, 2010 and 2009 was $19 thousand and
$0.3 million, respectively. Income taxes paid, net of refunds, were $1.8 million and $0.7 million,
for the three months ended March 31, 2010 and 2009, respectively.
The Company has reflected $(2.1) million and $1.8 million of its capital expenditures as a decrease
and increase, respectively, in accounts payable and accrued liabilities for changes in unpaid
capital expenditures for the three months ended March 31, 2010 and 2009, respectively.
4. Dividends
The Companys Board of Directors did not declare or pay a dividend for the quarters ended March 31,
2010 and 2009.
8
5. Comprehensive Income
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended March 31, |
|
|
|
2010 |
|
|
2009 |
|
Net income |
|
$ |
8,982 |
|
|
$ |
5,974 |
|
Other comprehensive loss, net of taxes |
|
|
(5,054 |
) |
|
|
(3,631 |
) |
|
|
|
|
|
|
|
Comprehensive income |
|
$ |
3,928 |
|
|
$ |
2,343 |
|
|
|
|
|
|
|
|
The only matters contributing to the other comprehensive loss during the three months ended March
31, 2010 was the foreign currency translation adjustment of $(5.8) million, the changes in employee
benefit accounts of $0.5 million, and the change in the fair value of the derivative instruments of
$0.2 million. The only matters contributing to the other comprehensive loss during the three
months ended March 31, 2009 was the foreign currency translation adjustment of $(3.4) million, the
changes in employee benefit accounts of $0.4 million, and the change in the fair value of the
derivative instruments of $(0.6) million.
6. Segment Information
The Companys management has identified three segments based on product line and associated
services. Those segments include Activated Carbon and Service, Equipment, and Consumer. The
Companys chief operating decision maker, its chief executive officer, receives and reviews
financial information in this format. The Activated Carbon and Service segment manufactures
granular activated carbon for use in applications to remove organic compounds from liquids, gases,
water, and air. This segment also consists of services related to activated carbon including
reactivation of spent carbon and the leasing, monitoring, and maintenance of carbon fills at
customer sites. The service portion of this segment also includes services related to the
Companys ion exchange technologies for treatment of groundwater and process streams. The
Equipment segment provides solutions to customers air and liquid process problems through the
design, fabrication, and operation of systems that utilize the Companys enabling technologies:
carbon adsorption, ultraviolet light, and advanced ion exchange separation. The Consumer segment
brings the Companys purification technologies directly to the consumer in the form of products and
services including carbon cloth and activated carbon for household odors. The following segment
information represents the results of the Companys operations:
9
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
|
|
2010 |
|
|
2009 |
|
Net sales |
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
$ |
90,452 |
|
|
$ |
77,763 |
|
Equipment |
|
|
10,160 |
|
|
|
10,899 |
|
Consumer |
|
|
2,315 |
|
|
|
1,971 |
|
|
|
|
|
|
|
|
|
|
$ |
102,927 |
|
|
$ |
90,633 |
|
|
|
|
|
|
|
|
Income (loss) from operations
before depreciation and amortization |
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
$ |
17,687 |
|
|
$ |
11,882 |
|
Equipment |
|
|
(315 |
) |
|
|
975 |
|
Consumer |
|
|
113 |
|
|
|
(145 |
) |
|
|
|
|
|
|
|
|
|
|
17,485 |
|
|
|
12,712 |
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
|
4,474 |
|
|
|
3,360 |
|
Equipment |
|
|
485 |
|
|
|
302 |
|
Consumer |
|
|
118 |
|
|
|
114 |
|
|
|
|
|
|
|
|
|
|
|
5,077 |
|
|
|
3,776 |
|
|
|
|
|
|
|
|
Income from operations |
|
|
12,408 |
|
|
|
8,936 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reconciling items: |
|
|
|
|
|
|
|
|
Interest income |
|
|
116 |
|
|
|
127 |
|
Interest expense |
|
|
(8 |
) |
|
|
(21 |
) |
Gain on acquisitions |
|
|
2,217 |
|
|
|
|
|
Other expense net |
|
|
(304 |
) |
|
|
(428 |
) |
|
|
|
|
|
|
|
Income from operations
before income tax and equity in income from equity
investments |
|
$ |
14,429 |
|
|
$ |
8,614 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
March 31, 2010 |
|
|
December 31, 2009 |
|
Total Assets |
|
|
|
|
|
|
|
|
Activated Carbon and Service |
|
$ |
402,092 |
|
|
$ |
368,363 |
|
Equipment |
|
|
49,498 |
|
|
|
44,001 |
|
Consumer |
|
|
13,344 |
|
|
|
13,354 |
|
|
|
|
|
|
|
|
Consolidated total assets |
|
$ |
464,934 |
|
|
$ |
425,718 |
|
|
|
|
|
|
|
|
7. Derivative Instruments
The Companys corporate and foreign subsidiaries use foreign currency forward exchange
contracts and foreign exchange option contracts to limit the exposure of exchange rate fluctuations
on certain foreign currency receivables, payables, and other known and forecasted transactional
exposures for periods consistent with the expected cash flow of the underlying transactions. The
foreign currency forward exchange and foreign exchange option contracts generally mature within
eighteen months and are designed to limit exposure to exchange rate fluctuations. The Company uses
cash flow hedges to limit the exposure to changes in natural gas prices. The natural gas forward
contracts generally mature within one to thirty-six months. The Company also previously had a
ten-year foreign currency swap agreement to fix the foreign exchange rate on a $6.5 million
intercompany loan between the Company and its foreign subsidiary, Chemviron Carbon Ltd. Since its
inception, the foreign currency swap had been treated as a foreign exchange cash flow hedge.
During the first quarter of 2010, the Company contributed its
receivable as additional equity to Chemviron Carbon Ltd. and the related foreign currency swap was
terminated. The Company accounts for its derivative instruments
under Accounting Standards Codification (ASC) 815 Derivatives and Hedging.
10
The fair value of outstanding derivative contracts recorded as assets in the accompanying
Condensed Consolidated Balance Sheets were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
March 31, |
|
|
December 31, |
|
Asset Derivatives |
|
Balance Sheet Locations |
|
2010 |
|
|
2009 |
|
Derivatives designated as hedging
instruments under ASC 815: |
|
|
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
Other current assets |
|
$ |
152 |
|
|
$ |
60 |
|
Natural gas contracts |
|
Other current assets |
|
|
|
|
|
|
5 |
|
Currency swap |
|
Other assets |
|
|
|
|
|
|
210 |
|
Foreign exchange contracts |
|
Other assets |
|
|
106 |
|
|
|
|
|
Natural gas contracts |
|
Other assets |
|
|
|
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total derivatives designated as hedging
instruments under ASC 815 |
|
|
|
|
258 |
|
|
|
279 |
|
|
|
|
|
|
|
|
|
|
Derivatives not designated as hedging
instruments under ASC 815: |
|
|
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
Other current assets |
|
$ |
16 |
|
|
$ |
25 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total derivatives not
designated
as hedging instruments
under
ASC 815 |
|
|
|
|
16 |
|
|
|
25 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total asset derivatives |
|
|
|
$ |
274 |
|
|
$ |
304 |
|
|
|
|
|
|
|
|
|
|
The fair value of outstanding derivative contracts recorded as liabilities in the accompanying
Condensed Consolidated Balance Sheets were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
March 31, |
|
|
December 31, |
|
Liability Derivatives |
|
Balance Sheet Locations |
|
2010 |
|
|
2009 |
|
Derivatives designated as hedging
instruments under ASC 815: |
|
|
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
Accounts payable and accrued liabilities |
|
$ |
139 |
|
|
$ |
716 |
|
Natural gas contracts |
|
Accounts payable and accrued liabilities |
|
|
1,971 |
|
|
|
1,211 |
|
Natural gas contracts |
|
Accrued pension and other liabilities |
|
|
1,015 |
|
|
|
852 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total derivatives designated as
hedging instruments under ASC 815 |
|
|
|
|
3,125 |
|
|
|
2,779 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liability derivatives |
|
|
|
$ |
3,125 |
|
|
$ |
2,779 |
|
|
|
|
|
|
|
|
|
|
Fair value is defined as the price that would be received to sell an asset or paid to transfer
a liability in an orderly transaction between market participants at the measurement date. The
fair value hierarchy distinguishes between (1) market participant assumptions developed based on
market data obtained from independent sources (observable inputs) and (2) an entitys own
assumptions about market participant assumptions developed based on the best information available
in the circumstances (unobservable inputs). The fair value hierarchy consists of three broad
levels, which gives the highest priority to unadjusted quoted prices in active markets for
identical assets or liabilities (Level 1) and the lowest priority to unobservable inputs (Level 3).
The three levels of the fair value hierarchy are described below:
|
|
|
Level 1 Quoted prices (unadjusted) in active markets for identical assets or
liabilities; |
|
|
|
|
Level 2 Inputs, other than the quoted prices in active markets, that are observable
either directly or indirectly; and |
|
|
|
|
Level 3 Unobservable inputs that reflect the reporting entitys own assumptions. |
11
In accordance with ASC 820, Fair Value Measurements and Disclosures, the fair value of the
Companys foreign exchange forward contracts, foreign exchange option contracts, and natural gas
forward contracts is determined using Level 2 inputs, which are defined as observable inputs. The
inputs used are from market sources that aggregate data based upon market transactions.
Cash Flow Hedges
For derivative instruments that are designated and qualify as cash flow hedges, the effective
portion of the gain or loss on the derivative is reported as a component of other comprehensive
income (OCI) and reclassified into earnings in the same period or periods during which the hedged
transaction affects earnings. Gains and losses on the derivative representing either hedge
ineffectiveness or hedge components excluded from the assessment of effectiveness are recognized in
current earnings and were not material for the three month periods ended March 31, 2010 and 2009,
respectively.
The following table provides details on the changes in accumulated OCI relating to derivative
assets and liabilities that qualified for cash flow hedge accounting.
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, 2010 |
|
Accumulated OCI derivative loss January 1, 2010 |
|
$ |
3,195 |
|
Effective portion of changes in fair value |
|
|
575 |
|
Reclassifications from accumulated OCI derivative gain to earnings |
|
|
(647 |
) |
Foreign currency translation |
|
|
(27 |
) |
|
|
|
|
Accumulated OCI derivative loss at March 31, 2010 |
|
$ |
3,096 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
Recognized in OCI on Derivatives |
|
|
|
(Effective Portion) |
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
Derivatives in ASC 815 Cash Flow Hedging Relationships: |
|
2010 |
|
|
2009 |
|
Foreign Exchange Contracts |
|
$ |
(738 |
) |
|
$ |
1,968 |
|
Currency Swap |
|
|
|
|
|
|
667 |
|
Natural Gas Contracts |
|
|
1,313 |
|
|
|
(3,863 |
) |
|
|
|
|
|
|
|
Total |
|
$ |
575 |
|
|
$ |
(1,228 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
|
|
Reclassified from Accumulated |
|
|
|
|
|
OCI in Income (Effective Portion) * |
|
|
|
Location of (Gain) or |
|
Three Months Ended |
|
Derivatives in ASC 815 Cash Flow |
|
Loss Recognized in |
|
March 31, |
|
Hedging Relationships: |
|
Income on Derivatives |
|
2010 |
|
|
2009 |
|
Foreign Exchange Contracts |
|
Cost of products sold |
|
$ |
(40 |
) |
|
$ |
301 |
|
Currency Swap |
|
Interest expense |
|
|
(121 |
) |
|
|
10 |
|
Natural Gas Contracts |
|
Cost of products sold |
|
|
(486 |
) |
|
|
(162 |
) |
|
|
|
|
|
|
|
|
|
Total |
|
|
|
$ |
(647 |
) |
|
$ |
149 |
|
|
|
|
|
|
|
|
|
|
12
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
|
|
|
|
Recognized in Income on |
|
|
|
|
|
|
|
Derivatives (Ineffective |
|
|
|
|
|
|
|
Portion and Amount |
|
|
|
|
|
|
|
Excluded from |
|
|
|
|
|
|
|
Effectiveness Testing) ** |
|
|
|
Location of (Gain) or |
|
|
Three Months Ended |
|
Derivatives in ASC 815 Cash Flow |
|
Loss Recognized in |
|
|
March 31, |
|
Hedging Relationships: |
|
Income on Derivatives |
|
|
2010 |
|
|
2009 |
|
Foreign Exchange Contracts |
|
Other expense net |
|
$ |
(1 |
) |
|
$ |
(4 |
) |
Currency Swap |
|
Other expense net |
|
|
|
|
|
|
|
|
Natural Gas Contracts |
|
Other expense net |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
$ |
(1 |
) |
|
$ |
(4 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
Assuming market rates remain constant with the rates at March 31, 2010, a loss of $1.9 million is
expected to be recognized in earnings over the next 12 months. |
|
** |
|
For the three months ended March 31, 2010 and 2009, the amount of loss recognized in income was
all attributable to the ineffective portion of the hedging relationships. |
The Company had the following outstanding derivative contracts that were entered into to hedge
forecasted transactions:
|
|
|
|
|
|
|
|
|
|
|
March 31, |
|
|
December 31, |
|
(in thousands except for mmbtu) |
|
2010 |
|
|
2009 |
|
Natural gas contracts (mmbtu) |
|
|
1,055,000 |
|
|
|
1,070,000 |
|
Foreign exchange contracts |
|
$ |
19,470 |
|
|
$ |
14,552 |
|
Currency swap |
|
$ |
|
|
|
$ |
3,646 |
|
Other
The Company has also entered into certain derivatives to minimize its exposure of exchange rate
fluctuations on certain foreign currency receivables, payables, and other known and forecasted
transactional exposures. The Company has not qualified these contracts for hedge accounting
treatment and therefore, the fair value gains and losses on these contracts are recorded in
earnings as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of (Gain) or Loss |
|
|
|
|
|
|
|
Recognized in Income on |
|
|
|
Location of (Gain) or |
|
|
Derivatives |
|
Derivatives Not Designated as |
|
Loss Recognized in |
|
|
Three Months Ended March 31, |
|
Hedging Instruments Under ASC 815: |
|
Income on Derivatives |
|
|
2010 |
|
|
2009 |
|
Foreign Exchange Contracts * |
|
Other expense - net |
|
$ |
156 |
|
|
$ |
157 |
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
$ |
156 |
|
|
$ |
157 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
As of March 31, 2010 and 2009, these foreign exchange contracts were entered into and settled
during the respective periods. |
Managements policy for managing foreign currency risk is to use derivatives to hedge up to
75% of the forecasted intercompany sales to its European subsidiaries. The hedges involving
foreign currency derivative instruments do not span a period greater than eighteen months from the
contract inception date. Management uses various hedging instruments including, but not limited to
foreign currency forward contracts, foreign currency option contracts and
13
foreign currency swaps.
Managements policy for managing natural gas exposure is to use derivatives to hedge
from 25% to 100% of the forecasted natural gas requirements. These cash flow hedges span up to
thirty-six months from the contract inception date. Hedge effectiveness is measured on a quarterly
basis and any portion of ineffectiveness is recorded directly to the Companys earnings.
8. Contingencies
In conjunction with the February 2004 purchase of substantially all of Waterlinks operating assets
and the stock of Waterlinks U.K. subsidiary, several environmental studies were performed on
Waterlinks Columbus, Ohio property by environmental consulting firms which identified and
characterized areas of contamination. In addition, these firms identified alternative methods of
remediating the property, identified feasible alternatives and prepared cost evaluations of the
various alternatives. The Company concluded from the information in the studies that a loss at
this property is probable and recorded the liability as a component of noncurrent other liabilities
in the Companys consolidated balance sheet. At March 31, 2010 and December 31, 2009, the balance
recorded was $4.0 million. Liability estimates are based on an evaluation of, among other factors,
currently available facts, existing technology, presently enacted laws and regulations, and the
remediation experience of other companies. The Company has not incurred any environmental
remediation expense for the periods ended March 31, 2010 and 2009. It is reasonably possible that a
change in the estimate of this obligation will occur as remediation preparation and remediation
activity commences in the future. The ultimate remediation costs are dependent upon, among other
things, the requirements of any state or federal environmental agencies, the remediation methods
employed, the final scope of work being determined, and the extent and types of contamination which
will not be fully determined until experience is gained through remediation and related activities.
The accrued amounts are expected to be paid out over the course of several years once work has
commenced. The Company has yet to make a determination as to when it will proceed with remediation
efforts.
On March 8, 2006, the Company and another U.S. producer (the Petitioners) of activated carbon
formally requested that the United States Department of Commerce investigate unfair pricing of
certain activated carbon imported from the Peoples Republic of China. The Commerce Department
investigated imports of activated carbon from China that is thermally activated using a combination
of heat, steam and/or carbon dioxide. Certain types of activated carbon from China, most notably
chemically-activated carbon, were not investigated.
On March 2, 2007, the Commerce Department published its final determination (subsequently amended)
that all of the subject merchandise from China was being unfairly priced, or dumped, and thus that
special additional duties should be imposed to offset the amount of the unfair pricing. The
resultant tariff rates ranged from 61.95% ad valorem (i.e., of the entered value of the goods) to
228.11% ad valorem. A formal order imposing these tariffs was published on April 27, 2007. All
imports from China remain subject to the order and antidumping tariffs. Importers of subject
activated carbon from China are required to make cash deposits of estimated antidumping tariffs at
the time the goods are entered into the United States customs territory. Deposits of tariffs are
subject to future revision based on retrospective reviews conducted by the Commerce Department.
14
The
Company is both a domestic producer and one of the largest U.S.
importers (from its
wholly-owned subsidiary
Calgon Carbon (Tianjin) Co., Ltd.) of the activated carbon that is subject to this proceeding. As
such, the Companys involvement in the Commerce Departments proceedings is both as a domestic
producer (a petitioner) and as a foreign exporter (a respondent).
As one of two U.S. producers involved as petitioners in the case, the Company is actively involved
in ensuring the Commerce Department obtains the most accurate information from the foreign
producers and exporters involved in the review, in order to calculate the most accurate results and
margins of dumping for the sales at issue.
As an importer of activated carbon from China and in light of the successful antidumping tariff
case, the Company was required to pay deposits of estimated antidumping tariffs at the rate of
84.45% ad valorem to U.S. Customs and Border Protection (Customs) on entries made on or after
October 11, 2006 through April 8, 2007. Because of limits on the governments legal authority to
impose provisional tariffs prior to issuance of a final determination, entries made between April
9, 2007 and April 19, 2007 were not subject to tariffs. For the period April 20, 2007 through
November 10, 2009, deposits have been paid at 69.54%.
The Companys role as an importer that is required to pay tariffs results in a contingent liability
related to the final amount of tariffs that it will ultimately have to pay. The Company has made
deposits of estimated tariffs in two ways. First, estimated tariffs on entries in the period from
October 11, 2006 through April 8, 2007 were covered by a bond. The total amount of tariffs that
can be paid on entries in this period is capped as a matter of law, though the Company may receive
a refund with interest of any difference due to a reduction in the actual margin of dumping found
in the first review. The Companys estimated liability for tariffs during this period of $0.2
million is reflected in accounts payable and accrued liabilities on the consolidated balance sheet
at March 31, 2010. Second, the Company has been required to post cash deposits of estimated
tariffs owed on entries of subject merchandise since April 19, 2007. The final amount of tariffs
owed on these entries may change, and can either increase or decrease depending on the final
results of relevant administrative inquiries. This process is further described below.
The amount of estimated antidumping tariffs payable on goods imported into the United States is
subject to review and retroactive adjustment based on the actual amount of dumping that is found.
To do this, the Commerce Department conducts periodic reviews of sales made to the first
unaffiliated U.S. customer, typically over the prior 12 month period. These reviews will be
possible for at least five years, and can result in changes to the antidumping tariff rate (either
increasing or reducing the rate) applicable to any given foreign exporter. Revision of tariff
rates has two effects. First, it will alter the actual amount of tariffs that Customs will seek to
collect for the period reviewed, by either increasing or decreasing the amount to reflect the
actual amount of dumping that was found. If the actual amount of tariffs owed increases, the
government will require payment of the difference plus interest. Conversely, when the tariff rate
decreases, any difference is refunded with interest. Second, the revised rate becomes the cash
deposit rate applied to future entries, and can either increase or decrease the amount of deposits
an importer will be required to pay.
15
On November 10, 2009, the Commerce Department announced the results of its review of the tariff
period beginning October 2006 through March 31, 2008 (period of review (POR) I). Based on the POR
I results, the
Companys ongoing tariff deposit rate was adjusted from 69.54% to 14.51% (as adjusted by .07% for
certain ministerial errors and published in the Federal Register on December 17, 2009) for entries
made subsequent to the announcement. In addition, the Companys assessment rate for POR I was
determined to have been too high and, accordingly, the Company reduced its recorded liability for
unpaid deposits in POR I and recorded a receivable of $1.6 million reflecting expected refunds for
tariff deposits made during POR I as a result of the announced decrease in the POR I tariff
assessment rate. Note that the Petitioners have appealed to the U.S. Court of International Trade
the Commerce Departments POR I results challenging, among other things, the selection of certain
surrogate values and financial information which in-part caused the reduction in the tariff rate.
Other appeals were also filed by Chinese respondents seeking changes to the calculations that
either do not relate to the Companys tariff rate or would, if applied to the Company, lower its
tariff rate. There is no deadline for a final decision regarding these appeals but such appeals
typically take at least a year to resolve. The Company will not have final settlement of the
amounts it may owe or receive as a result of the final POR I tariff rates until the aforementioned
appeals are resolved.
On April 1, 2009, the Commerce Department published a formal notice allowing parties to request a
second annual administrative review of the antidumping tariff order covering the period April 1,
2008 through March 31, 2009 (POR II). Requests for review were due no later than April 30, 2009.
The Company, in its capacity as a U.S. producer and separately as a Chinese exporter, elected not
to participate in this administrative review. By not participating in the review, the Companys
tariff deposits made during POR II are final and not subject to further adjustment.
For POR I, the Company estimates that a hypothetical 10% increase or decrease in the final tariff
rate compared to the announced rate on November 10, 2009 would result in an additional payment or
refund of approximately $0.1 million. As noted above, the Companys tariff deposits made during
POR II are fixed and not subject to change. For the period April 1, 2009 through March 31, 2010
(POR III), a hypothetical 10% increase or decrease in the final tariff rate compared to the
announced rates in effect for the period would result in an additional payment or refund of $0.1
million based on deposits made during this period.
The contingent liability relating to tariffs paid on imports is somewhat mitigated by two factors.
First and foremost, the antidumping tariff orders disciplinary effect on the market encourages the
elimination of dumping through fair pricing. Separately, pursuant to the Continued Dumping and
Subsidy Offset Act of 2000 (repealed effective Feb. 8, 2006), as an affected domestic producer, the
Company is eligible to apply for a distribution of a share of certain tariffs collected on entries
of subject merchandise from China from October 11, 2006 to September 30, 2007. In July 2009 and
2008, the Company applied for such distributions. In November 2009 and December 2008, the Company
received distributions of approximately $0.8 million and $0.2 million, respectively, which
reflected 59.57% of the total amounts then available. The Company anticipates receiving additional
amounts in 2010 and future years related to tariffs paid for the period October 11, 2006 through
September 30, 2007, though the exact amount is impossible to determine. There were no additional
amounts received as of the period ended March 31, 2010.
16
By letter dated January 22, 2007, the Company received from the United States Environmental
Protection Agency (EPA), Region 4 a report of a hazardous waste facility inspection performed by
the EPA and the Kentucky Department of Environmental Protection (KYDEP) as part of a Multi Media
Compliance Evaluation of the Companys Big Sandy Plant in Catlettsburg, Kentucky that was conducted
on September 20 and 21, 2005. Accompanying the report was a Notice of Violation (NOV) alleging
multiple violations of the Federal Resource Conservation and Recovery Act (RCRA) and
corresponding EPA and KYDEP hazardous waste regulations. The alleged violations mainly concern the
hazardous waste spent activated carbon regeneration facility. The Company met with the EPA on
April 17, 2007 to discuss the inspection report and alleged violations, and submitted written
responses in May and June 2007. In August 2007, the EPA notified the Company that it believes
there were still significant violations of RCRA that are unresolved by the information in the
Companys responses, without specifying the particular violations. During a meeting with the EPA
on December 10, 2007, the EPA indicated that the agency would not pursue certain other alleged
violations. Based on discussions during the December 10, 2007 meeting, subsequent communications
with the EPA, and in connection with the Comprehensive Environmental Response, Compensation and
Liability Act (CERCLA) Notice referred to below, the Company has taken actions to address and
remediate a number of the unresolved alleged violations. The Company believes, and the EPA has
indicated, that the number of unresolved issues as to alleged continuing violations cited in the
January 22, 2007 NOV has been reduced substantially. The EPA can take formal enforcement action to
require the Company to remediate any or all of the unresolved alleged continuing violations which
could require the Company to incur substantial additional costs. The EPA can also take formal
enforcement action to impose substantial civil penalties with respect to violations cited in the
NOV, including those which have been admitted or resolved. The Company is awaiting further response
from the EPA and cannot predict with any certainty the probable outcome of this matter or range of
potential loss, if any.
On July 3, 2008, the EPA verbally informed the Company that there are a number of unresolved RCRA
violations at the Big Sandy Plant which may render the facility unacceptable to receive spent
carbon for reactivation from sites regulated under CERCLA pursuant to the CERCLA Off-Site Rule.
The Company received written notice of the unacceptability determination on July 14, 2008 (the
CERCLA Notice). The CERCLA Notice alleged multiple violations of RCRA and four releases of
hazardous waste. The alleged violations and releases were cited in the September 2005 multi-media
compliance inspections, and were among those cited in the January 2007 NOV described in the
preceding paragraph as well. The CERCLA Notice gave the Company until September 1, 2008 to
demonstrate to the EPA that the alleged violations and releases are not continuing, or else the Big
Sandy Plant would not be able to receive spent carbon from CERCLA sites until the EPA determined
that the facility is again acceptable to receive such CERCLA wastes. This deadline subsequently was
extended several times. The Company met with the EPA in August 2008 regarding the CERCLA Notice and
submitted a written response to the CERCLA Notice prior to the meeting. By letter dated February
13, 2009, the EPA informed the Company that based on information submitted by the Company
indicating that the Big Sandy Plant has returned to physical compliance for the alleged violations
and releases, the EPA had made an affirmative determination of acceptability for receipt of CERCLA
wastes at the Big Sandy Plant. The EPAs determination is conditioned upon the Company treating
certain residues resulting from the treatment of the carbon reactivation furnace off-gas as
hazardous waste and not
17
sending material dredged from the onsite wastewater treatment lagoons
offsite other than to a permitted hazardous
waste treatment, storage or disposal facility. The Company has requested clarification from the
EPA regarding these two conditions. The Company has also met with Headquarters of the EPA Solid
Waste Division (Headquarters) on March 6, 2009 and presented its classification argument, with
the understanding that Headquarters would advise Region 4 of the EPA. By letter dated January 5,
2010, the EPA determined certain residues resulting from the treatment of the carbon reactivation
furnace off-gas are RCRA listed hazardous wastes and the material dredged from the onsite
wastewater treatment lagoons is a RCRA listed hazardous waste and that they need to be managed in
accordance with RCRA regulations. The Company has learned that the United States Department of
Justice is preparing a complaint with respect to the matters. The cost to treat and/or dispose of
the material dredged from the lagoons as hazardous waste could be substantial. However, by letter
dated January 22, 2010, the Company received a determination from the KYDEP Division of Waste
Management that the material is not listed hazardous waste when recycled as had been the Companys
practice. The Company believes that pursuant to EPA regulations, KYDEP is the proper authority to
make this determination. Thus, the Company believes that there is no basis for the position set
forth in the EPAs January 5, 2010 letter and the Company will vigorously defend any complaint on
the matter. The Company has had several additional discussions with Region 4 of the EPA. The
Company has indicated to the EPA that it is willing to work with the agency toward a solution
subject to a comprehensive resolution of all the issues including any complaint from the Department
of Justice.
By letter dated August 18, 2008, the Company was notified by the EPA Suspension and Debarment
Division (SDD) that because of the alleged violations described in the CERCLA Notice, the SDD was
making an assessment of the Companys present responsibility to conduct business with Federal
Executive Agencies. Representatives of the SDD attended the August 2008 EPA meeting. On August
28, 2008, the Company received a letter from the Division requesting additional information from
the Company in connection with the SDDs evaluation of the Companys potential business risk to
the Federal Government, noting that the Company engages in procurement transactions with or funded
by the Federal Government. The Company provided the SDD with all information requested by the
letter in September 2008. The SDD can suspend or debar a Company from sales to the Federal
Government directly or indirectly through government contractors or with respect to projects funded
by the Federal Government. The Company estimates that revenue from sales made directly to the
Federal Government or indirectly through government contractors comprised less than 9% of its total
revenue for the year ended December 31, 2009. The Company is unable to estimate sales made
directly or indirectly to customers and or projects that receive federal funding. In October 2008,
the SDD indicated that it was still reviewing the matter but that another meeting with the Company
was not warranted at that time. The Company believes that there is no basis for suspension or
debarment on the basis of the matters asserted by the EPA in the CERCLA Notice or otherwise. The
Company has had no further communication with the SDD since October 2008 and believes the
likelihood of any action being taken by the SDD is remote.
In June 2007, the Company received a Notice Letter from the New York State Department of
Environmental Conservation (NYSDEC) stating that the NYSDEC had determined that the Company is a
Potentially Responsible Party (PRP) at the Frontier Chemical Processing Royal Avenue Site in
Niagara Falls, New York (the Site). The Notice Letter requests that the Company and other PRPs
develop, implement and finance a remedial
18
program for Operable Unit #1 at the Site. Operable Unit
#1 consists of overburden soils and overburden and upper
bedrock groundwater. The selected remedy is removal of above grade structures and contaminated
soil source areas, installation of a cover system, and ground water control and treatment,
estimated to cost between approximately $11 million and $14 million, which would be shared among
the PRPs. The Company has not determined what portion of the costs associated with the remedial
program it would be obligated to bear and the Company cannot predict with any certainty the outcome
of this matter or range of potential loss. The Company has joined a PRP group and has executed a
Joint Defense Agreement with the group members. In August 2008, the Company and over 100 PRPs
entered into a Consent Order with the NYSDEC for additional site investigation directed toward
characterization of the Site to better define the scope of the remedial project. The Company
contributed monies to the PRP group to help fund the work required under the Consent Order. The
additional site investigation required under the Consent Order was initiated in 2008 and completed
in the spring of 2009. A final report of the site investigation was submitted to the NYSDEC in
October 2009. In a letter dated December 31, 2009, the NYSDEC disapproved the report. The basis
for disapproval include concerns regarding proposed alternate soil cleanup objectives, questions
regarding soil treatability studies and questions regarding ground water contamination. The PRP
Group has discussed the stated concerns with the NYSDEC and is considering alternative soil cleanup
approaches.
By letter dated July 3, 2007, the Company received an NOV from the KYDEP alleging that the Company
has violated the KYDEPs hazardous waste management regulations in connection with the Companys
hazardous waste spent activated carbon regeneration facility located at the Big Sandy Plant in
Catlettsburg, Kentucky. The NOV alleges that the Company has failed to correct deficiencies
identified by the KYDEP in the Companys Part B hazardous waste management facility permit
application and related documents and directed the Company to submit a complete and accurate Part B
application and related documents and to respond to the KYDEPs comments which were appended to the
NOV. The Company submitted a response to the NOV and the KYDEPs comments in December 2007 by
providing a complete revised permit application. The KYDEP has not indicated whether or not it
will take formal enforcement action, and has not specified a monetary amount of civil penalties it
might pursue in any such action, if any. The KYDEP can also deny the Part B operating permit. On
October 18, 2007, the Company received an NOV from the EPA related to this permit application and
submitted a revised application to both the KYDEP and the EPA within the mandated timeframe. The
EPA has not indicated whether or not it will take formal enforcement action, and has not specified
a monetary amount of civil penalties it might pursue in any such action. The Company met with the
KYDEP on July 27, 2009 concerning the permit, and the KYDEP indicated that it, and Region 4 of the
EPA, would like to see specific additional information or clarifications in the permit application.
Accordingly, the Company submitted a new application on October 15, 2009. The KYDEP indicated
that it had no intention to deny the permit as long as the Company worked with the state to resolve
issues. The Region 4 of the EPA has not indicated any stance on the permit and can deny the
application. At this time the Company cannot predict with any certainty the outcome of this matter
or range of loss, if any.
On March 20, 2007, the Company and ADA-ES entered into a Memorandum of Understanding (MOU)
providing for cooperation between the companies to attempt to jointly market powdered activated
carbon (PAC) to the electric power industry for the removal of mercury from coal fired power
plant flue gas. The MOU provided for
19
commissions to be paid to ADA-ES in respect of product sales. The Company terminated the MOU
effective as of August 24, 2007 for convenience. Neither party had entered into sales or supply
agreements with prospective customers as of that date. On March 3, 2008, the Company entered into
a supply agreement with a major U.S. power generator for the sale of powdered activated carbon
products with a minimum purchase obligation of approximately $55 million over a 5 year period.
ADA-ES claimed that it is entitled to commissions of at least $8.25 million over the course of the
5 year contract, which the Company denies. On September 29, 2008, the Company filed suit in the
United States District Court for the Western District of Pennsylvania for a declaratory judgment
from the Court that the Company has no obligation to pay ADA-ES commissions related to this
contract or for any future sales made after August 24, 2007. The Company has been countersued
alleging breach of contract. Discovery is complete and each party has filed for summary
judgment. The Company intends to vigorously defend the countersuit and pursue the declaratory
judgment.
In 2002, the Company was sued by For Your Ease Only (FYEO). The case has been stayed since 2003.
The case arises out of the Companys patent covering anti-tarnish jewelry boxes, U.S. Patent No.
6,412,628 (the 628 Patent). FYEO and the Company are competitors in the sale of jewelry boxes
through a common retailer. In 2002, the Company asserted to the retailer that FYEOs jewelry box
infringed the 628 Patent. FYEO filed suit in the U.S. District Court for the Northern District of
Illinois for a declaration that the patent was invalid and not infringed, and claiming that the
Company had tortuously interfered with its relationship with the retailer. The Company defended
the suit until December 2003, when the case was stayed pending a re-examination of the 628 Patent
in the Patent and Trademark Office. That patent was re-examined and certain claims of that patent
were rejected by order dated February 25, 2008. The Company appealed, but the re-examination was
affirmed by the Court of Appeals for the Federal Circuit. The Patent Trademark Office issued a
re-examination certificate on August 25, 2009. The parties have resumed discovery and the stay on
litigation has been lifted. The Company will assert that, notwithstanding the rejection of certain
claims in the 628 Patent, the Company had a good-faith belief that its patent was valid and that
FYEOs product infringed, and that such belief insulates the Company from liability for publicizing
its patent. At this time the Company cannot predict with any certainty the outcome of this matter
or range of loss, if any.
20
pursue its counterclaims. At this time the Company cannot predict with any certainty the outcome of this
matter or range of loss or gain, if any.
Calgon
Carbon Japan KK f/k/a Calgon Mitsubishi Chemical Corporation (CCJ) sold carbon, which it
purchased from a third-party supplier, for a DeSOX and DeNOX application to Sumitomo Heavy
Industries, Ltd. (Sumitomo) which in turn sold it to Kobe Steel, Ltd. (Kobe Steel). The Kobe
Steel purchase order set forth certain quality standards with respect to the activated carbon,
particularly with respect to the quality of repeated use for DeSOX and DeNOX. Testing has shown
that the activated carbon provided by CCJ to Sumitomo for use by Kobe Steel did not meet the
quality requirements as set forth in the purchase order. At that time Kobe Steel notified Sumitomo
with regard to a potential claim for defective products. Sumitomo in turn notified CCJ. Kobe
Steel is demanding that CCJ replace all the carbon that was delivered. CCJ believes that the
quality issues can be met in less costly ways by the introduction of an additive. Alternatively,
CCJ believes that less than all the carbon should be replaced. The parties are continuing to
negotiate a solution. Mitsubishi Chemical Company (MCC) has agreed to indemnify CCJ for 51% of
any loss it may suffer for the matter. At this time the Company cannot predict with any certainty
the outcomes of this matter or a range of loss, if any.
In addition to the matters described above, the Company is involved in various other legal
proceedings, lawsuits and claims, including employment, product warranty and environmental matters
of a nature considered normal to its business. It is the Companys policy to accrue for amounts
related to these legal matters when it is probable that a liability has been incurred and the loss
amount is reasonably estimable. Management believes that the ultimate liabilities, if any,
resulting from such lawsuits and claims will not materially affect the consolidated financial
position or liquidity of the Company, but an adverse outcome could be material to the results of
operations in a particular period in which a liability is recognized.
9. Goodwill & Other Identifiable Intangible Assets
The Company has elected to perform the annual impairment test of its goodwill on December 31 of
each year. For purposes of the test, the Company has identified reporting units at a regional
level for the Activated Carbon and Service segment and at the technology level for the Equipment
segment and has allocated goodwill to these reporting units accordingly. The goodwill associated
with the Consumer segment is not material and has not been allocated below the segment level.
The changes in the carrying amounts of goodwill by segment for the three months ended March 31,
2010 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Activated |
|
|
|
|
|
|
|
|
|
|
|
|
|
Carbon & |
|
|
|
|
|
|
|
|
|
|
|
|
|
Service |
|
|
Equipment |
|
|
Consumer |
|
|
|
|
|
|
Segment |
|
|
Segment |
|
|
Segment |
|
|
Total |
|
Balance as of January 1, 2010 |
|
$ |
20,305 |
|
|
$ |
6,569 |
|
|
$ |
60 |
|
|
$ |
26,934 |
|
Foreign exchange |
|
|
(208 |
) |
|
|
59 |
|
|
|
|
|
|
|
(149 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance as of March 31, 2010 |
|
$ |
20,097 |
|
|
$ |
6,628 |
|
|
$ |
60 |
|
|
$ |
26,785 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
21
The following is a summary of the Companys identifiable intangible assets as of March 31, 2010 and
December 31, 2009, respectively. Additional intangible assets may be identified upon completion of
purchase accounting.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
March 31, 2010 |
|
|
|
Weighted Average |
|
|
Gross Carrying |
|
|
Foreign |
|
|
Accumulated |
|
|
Net Carrying |
|
|
|
Amortization Period |
|
|
Amount |
|
|
Exchange |
|
|
Amortization |
|
|
Amount |
|
Amortized Intangible
Assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Patents |
|
15.4 Years |
|
$ |
1,369 |
|
|
$ |
|
|
|
$ |
(1,067 |
) |
|
$ |
302 |
|
Customer Relationships |
|
16.0 Years |
|
|
10,333 |
|
|
|
(272 |
) |
|
|
(6,586 |
) |
|
|
3,475 |
|
Product Certification |
|
5.4 Years |
|
|
5,022 |
|
|
|
|
|
|
|
(1,371 |
) |
|
|
3,651 |
|
Unpatented Technology |
|
20.0 Years |
|
|
2,875 |
|
|
|
|
|
|
|
(1,725 |
) |
|
|
1,150 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
13.8 Years |
|
$ |
19,599 |
|
|
$ |
(272 |
) |
|
$ |
(10,749 |
) |
|
$ |
8,578 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2009 |
|
|
|
Weighted Average |
|
|
Gross Carrying |
|
|
Foreign |
|
|
Accumulated |
|
|
Net Carrying |
|
|
|
Amortization Period |
|
|
Amount |
|
|
Exchange |
|
|
Amortization |
|
|
Amount |
|
Amortized Intangible
Assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Patents |
|
15.4 Years |
|
$ |
1,369 |
|
|
$ |
|
|
|
$ |
(1,047 |
) |
|
$ |
322 |
|
Customer Relationships |
|
17.0 Years |
|
|
9,323 |
|
|
|
(182 |
) |
|
|
(6,399 |
) |
|
|
2,742 |
|
Product Certification |
|
7.9 Years |
|
|
1,682 |
|
|
|
|
|
|
|
(1,192 |
) |
|
|
490 |
|
Unpatented Technology |
|
20.0 Years |
|
|
2,875 |
|
|
|
|
|
|
|
(1,685 |
) |
|
|
1,190 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
16.0 Years |
|
$ |
15,249 |
|
|
$ |
(182 |
) |
|
$ |
(10,323 |
) |
|
$ |
4,744 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the three months ended March 31, 2010 and 2009, the Company recognized $0.4 million and
$0.3 million, respectively, of amortization expense related to intangible assets. The Company
estimates amortization expense to be recognized during the next five years as follows:
|
|
|
|
|
For the year ending December 31: |
|
|
|
|
|
2010
|
|
$ |
1,882 |
|
2011
|
|
|
1,627 |
|
2012
|
|
|
1,437 |
|
2013
|
|
|
1,362 |
|
2014
|
|
|
1,262 |
|
|
22
10. Borrowing Arrangements
|
|
|
|
|
|
|
|
|
|
|
March 31, |
|
December 31, |
Short-Term Debt |
|
2010 |
|
2009 |
|
|
|
Borrowings under Japanese loan agreements |
|
$ |
14,777 |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-Term Debt |
|
|
|
|
|
|
|
|
|
|
|
|
Borrowings under Japanese loan agreements |
|
|
7,729 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Less current portion of long-term debt |
|
|
(2,569 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net |
|
$ |
5,160 |
|
|
$ |
|
|
|
|
|
5.00% Convertible Senior Notes due 2036
On August 18, 2006, the Company issued $75.0 million in aggregate principal amount of 5.00% Notes
due in 2036 (the Notes). The Notes accrued interest at the rate of 5.00% per annum which was
payable in cash semi-annually in arrears on each February 15 and August 15, which commenced
February 15, 2007. The Notes were eligible to be converted under certain circumstances. As of
December 31, 2009, all Notes have been converted.
Effective January 1, 2009, the Company implemented guidance within Accounting Standards
Codification (ASC) 470-20 Debt with Conversion and Other Options. This new guidance required the
issuer to separately account for the liability and equity components of convertible debt
instruments in a manner that reflects the issuers nonconvertible debt borrowing rate. This new
accounting method has been applied retrospectively to all periods presented with an impact to
retained earnings of $9.2 million as of January 1, 2009.
In accordance with guidance within ASC 470-20, the debt discount of $21.9 million was being
amortized over the period from August 18, 2006 (the issuance date) to June 15, 2011 (the first put
date on the Notes). The effective interest rate for all periods on the liability component was
approximately 13.8%. The Company also incurred original issuance costs of $0.4 million which had
been deferred and were being amortized over the same period as the discount. For the three months
ended March 31, 2009, the Company recorded interest expense of $0.2 million related to the Notes,
of which $0.1 million related to the amortization of the discount and $0.1 million related to
contractual coupon interest.
Credit Facility
On August 14, 2008, the Company entered into a third amendment (the Third Amendment) to its
Credit Facility (the Prior Credit Facility). The Third Amendment permitted borrowings in an
amount up to $60.0 million and included a separate U.K. sub-facility and a separate Belgian
sub-facility. The Prior Credit Facility permitted the total revolving credit commitment to be
increased up to $75.0 million. The facility was scheduled to mature on May 15, 2011. Availability
for domestic borrowings under the Prior Credit Facility was based upon the value of eligible
inventory, accounts receivable and property, plant and equipment, with separate borrowing bases to
be established
23
for foreign borrowings under a separate U.K. sub-facility and a separate Belgian
sub-facility. Availability under the Prior Credit Facility was conditioned upon various customary
conditions.
On May 8, 2009, the Company and certain of its domestic subsidiaries entered into a Credit
Agreement (the Credit Agreement) that replaced the Companys Prior Credit Facility. Concurrent
with the closing under the Credit Agreement, the Company terminated and paid in full its
obligations under the Prior Credit Facility. The Company provided cash collateral to the former
agent bank for the remaining exposure related to outstanding letters of credit and certain
derivative obligations. The cash collateral is shown as restricted cash within the consolidated
balance sheets as of March 31, 2010 and December 31, 2009. The Company was in compliance with all
applicable financial covenants and other restrictions under the Prior Credit Facility as of the
effective date of its termination and in May 2009, wrote off deferred costs of approximately $0.8
million, pre-tax, related to the Prior Credit Facility.
The Credit Agreement provides for an initial $95.0 million revolving credit facility (the
Revolving Credit Facility) which expires on May 8, 2014. So long as no event of default has
occurred and is continuing, the Company from time to time may request one or more increases in the
total revolving credit commitment under the Revolving Credit Facility of up to $30.0 million in the
aggregate. No assurance can be given, however, that the total revolving credit commitment will be
increased above $95.0 million. Availability under the Revolving Credit Facility is conditioned
upon various customary conditions. A quarterly nonrefundable commitment fee is payable by the
Company based on the unused availability under the Revolving Credit Facility and is currently equal
to 0.25%. Any outstanding borrowings under the Revolving Credit Facility on July 2, 2012, up to
$50.0 million, automatically convert to a term loan maturing on May 8, 2014 (the Term Loan), with
the total revolving credit commitment under the Revolving Credit Facility being reduced at that
time by the amount of the Term Loan. Total availability under the Revolving Credit Facility at
March 31, 2010 was $91.8 million, after considering outstanding letters of credit.
On November 30, 2009, the Company entered into a First Amendment to the Credit Agreement (the
First Amendment). The First Amendment relaxes certain restrictions contained in the Credit
Agreement so as to permit the Company to form subsidiaries in connection with future acquisitions
or for corporate planning purposes; to permit increased capital expenditures; to increase the
amount of cash that may be down-streamed
to non-domestic subsidiaries; to permit the issuance of up to $8.0 million of letters of credit
outside the Credit Agreement; to increase the amount of indebtedness the Company may obtain outside
of the Credit Agreement; to permit the pledging of foreign assets to secure certain foreign debt; and
to permit the purchase of 51% of Calgon Mitsubishi Chemical Corporation (CMCC) not already owned
by the Company, including funding that transaction with foreign debt.
The interest rate on amounts owed under the Term Loan and the Revolving Credit Facility will be, at
the Companys option, either (i) a fluctuating base rate based on the highest of (A) the prime rate
announced from time to time by the lenders, (B) the rate announced by the Federal Reserve Bank of
New York on that day as being the weighted average of the rates on overnight federal funds
transactions arranged by federal funds brokers on the previous trading day plus 3.00% or (C) a
daily LIBOR rate plus 2.75%, or (ii) LIBOR-based borrowings in one to six month increments at the applicable LIBOR rate plus 2.50%.
24
A margin may be added to the applicable interest rate based
on the Companys leverage ratio as set forth in the First Amendment. The interest rate per annum
as of March 31, 2010 using option (i) above would have been 3.25% if any borrowings were
outstanding.
The Company incurred issuance costs of $1.0 million which were deferred and are being amortized
over the term of the Credit Agreement. As of March 31, 2010 and December 31, 2009, respectively,
there were no outstanding borrowings under the Revolving Credit Facility.
Certain of the Companys domestic subsidiaries unconditionally guarantee all indebtedness and
obligations related to borrowings under the Credit Agreement. The Companys obligations under the
Revolving Credit Facility are secured by a first perfected security interest in certain of the
domestic assets of the Company and the subsidiary guarantors, including certain real property,
inventory, accounts receivable, equipment and capital stock of certain of the Companys domestic
subsidiaries.
The Credit Agreement contains customary affirmative and negative covenants for credit facilities of
this type, including limitations on the Company and its subsidiaries with respect to indebtedness,
liens, investments, capital expenditures, mergers and acquisitions, dispositions of assets and
transactions with affiliates. The Credit Agreement also provides for customary events of default,
including failure to pay principal or interest when due, failure to comply with covenants, the fact
that any representation or warranty made by the Company is false or misleading in any material
respect, certain insolvency or receivership events affecting the Company and its subsidiaries and a
change in control of the Company. If an event of default occurs, the lenders will be under no
further obligation to make loans or issue letters of credit. Upon the occurrence of certain events
of default, all outstanding obligations of the Company automatically become immediately due and
payable, and other events of default will allow the lenders to declare all or any portion of the
outstanding obligations of the Company to be immediately due and payable. The Credit Agreement
also contains a covenant which includes limitations on its ability to declare or pay cash
dividends, subject to certain exceptions, such as dividends declared and paid by its subsidiaries and cash dividends paid by the Company in an amount not to
exceed 50% of cumulative net after tax earnings following the closing date of the agreement if
certain conditions are met. The Company was in compliance with all such covenants as of March 31,
2010.
Industrial Revenue Bonds
The Mississippi Industrial Revenue Bonds totaling $2.9 million at December 31, 2008, bore interest
at a variable rate, matured in April 2009, and were retired. These bonds were issued to finance
certain equipment acquisitions at the Companys Pearlington, Mississippi plant.
Belgian Loan and Credit Facility
On November 30, 2009, the Company entered into a Loan Agreement (the Belgian Loan) in order to
help finance expansion of the Companys Feluy, Belgium facility. The Belgian Loan provides total
borrowings up to 6.0 million Euro, which can be drawn on in 120 thousand Euro bond installments at
25% of the total amount invested in the
25
expansion. The maturity date is seven years from the date
of the first draw down which has yet to occur. The Belgian Loan is guaranteed by a mortgage
mandate on the Feluy site and is subject to customary reporting requirements, though no financial
covenants exist and the Company had no outstanding borrowings under the Belgian Loan as of March
31, 2010 and December 31, 2009, respectively.
The Company also maintains a Belgian credit facility totaling 1.5 million Euro which is secured by
cash collateral of 750 thousand Euro. The cash collateral is shown as restricted cash within the
consolidated balance sheet as of March 31, 2010. There are no financial covenants, and the Company
had no outstanding borrowings under the Belgian credit facility as of March 31, 2010 and December
31, 2009, respectively. Bank guarantees of 0.9 million Euros were issued as of March 31, 2010.
United Kingdom Credit Facility
The
Company maintains a United Kingdom unsecured credit facility for the issuance of various letters of
credit and guarantees totaling 0.6 million British Pounds
Sterling. Bank guarantees of 0.4 million British Pounds Sterling were
issued as of March 31, 2010.
Chinese Credit Facility
The Company previously maintained a Chinese credit facility totaling 11.0 million RMB or $1.6
million which was secured by a U.S. letter of credit. The credit facility was fully repaid in June
2009 and was closed.
Japanese Loans and Credit Facility
On March 31, 2010, the Company entered into a Revolving Credit Facility Agreement (the Japanese
Credit Facility) totaling 2.0 billion Japanese Yen in order to partially finance the purchase of CCJ.
This credit facility is unsecured and matures on March 31, 2011.
Calgon Carbon Corporation provided a formal guarantee for up to
eighty percent (80%) of all of the indebtedness of CCJ in its
capacity as the borrower under the Japanese Credit Facility. The interest rate on amounts owed
under the Japanese Credit Facility is based on a three-month Tokyo Interbank Offered Rate (TIBOR) rate plus 0.675%. The interest
rate per annum as of March 31, 2010 was 1.15%. Total borrowings outstanding under the Japanese
Credit Facility were 1.38 billion Japanese Yen or $14.8 million at March 31, 2010 and are shown as short-term debt within the consolidated balance sheet
presented.
The Company also entered into two other borrowing arrangements as part of the purchase of CCJ on
March 31, 2010, a Term Loan Agreement (the Japanese Term Loan), and a Working Capital Loan
Agreement (the Japanese Working Capital Loan). Calgon
Carbon Corporation is jointly and severally liable as the guarantor
of CCJs obligations and the Company permitted CCJ to grant a
security interest and continuing lien in certain of its assets
including inventory and accounts receivable to secure its obligations
under both loan agreements. The Japanese Term Loan provides
for a principal amount of 722.0 million Japanese Yen, or $7.7 million at March 31, 2010. This loan
matures on March 31, 2013, bears interest at 1.975% per annum, and is payable in monthly
installments of 20.0 million Japanese Yen beginning on April 30, 2010, with a final payment of 22.0
million Japanese Yen. Accordingly, 240.0 million Japanese Yen or $2.6 million is recorded as
current and 482.0 million Japanese Yen or $5.1 million is recorded as long-term debt within the
consolidated balance sheet presented. The Japanese Working Capital Loan provides for borrowings up
to 1.5 billion Japanese Yen and bears interest based on a daily short-term prime rate fixed on the
day a borrowing takes place, which was 1.465% per annum at March 31, 2010. This loan matures on
March 31, 2011 and is renewable annually for a nominal fee. There were no borrowings outstanding
under the Japanese Working Capital Loan at March 31, 2010.
26
Fair Value of Debt
At March 31, 2010, the Company had $22.5 million of borrowings under various Japanese credit
agreements described above. The recorded amounts are based on prime rates, and accordingly, the
carrying value of these obligations approximate their fair value.
Maturities of Debt
The Company is obligated to make principal payments on debt outstanding at March 31, 2010 of $1.9
million in 2010, $17.3 million in 2011, $2.6 million in 2012, and $0.7 million in 2013.
Interest Expense
The Companys interest expense for the quarters ended March 31, 2010 and 2009 totaled $8 thousand
and $21 thousand, respectively. These amounts are net of interest costs capitalized of $19
thousand and $0.2 million for the periods ended March 31, 2010 and 2009, respectively.
27
11. Pensions
U.S. Plans:
For U.S. plans, the following table provides the components of net periodic pension costs of the
plans for the periods ended March 31, 2010 and 2009:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended March 31 |
|
Pension Benefits |
|
2010 |
|
|
2009 |
|
|
|
|
Service cost |
|
$ |
223 |
|
|
$ |
197 |
|
Interest cost |
|
|
1,241 |
|
|
|
1,213 |
|
Expected return on plan assets |
|
|
(1,284 |
) |
|
|
(913 |
) |
Amortization of prior service cost |
|
|
29 |
|
|
|
51 |
|
Net actuarial loss amortization |
|
|
400 |
|
|
|
512 |
|
|
|
|
Net periodic pension cost |
|
$ |
609 |
|
|
$ |
1,060 |
|
|
|
|
The expected long-term rate of return on plan assets is 8.00% in 2010.
Employer Contributions
In its 2009 financial statements, the Company disclosed that it expected to contribute $1.6 million
to its U.S. pension plans in 2010. As of March 31, 2010, the Company has contributed the $1.6
million as well as an additional $0.2 million. In April 2010, the Company contributed an
additional $1.8 million.
European Plans:
For European plans, the following table provides the components of net periodic pension costs of
the plans for the periods ended March 31, 2010 and 2009:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended March 31 |
|
Pension Benefits |
|
2010 |
|
|
2009 |
|
|
|
|
Service cost |
|
$ |
136 |
|
|
$ |
122 |
|
Interest cost |
|
|
484 |
|
|
|
407 |
|
Expected return on plan assets |
|
|
(343 |
) |
|
|
(269 |
) |
Amortization of net transition amount |
|
|
3 |
|
|
|
10 |
|
Net actuarial loss amortization |
|
|
37 |
|
|
|
27 |
|
Foreign currency exchange |
|
|
(9 |
) |
|
|
6 |
|
|
|
|
Net periodic pension cost |
|
$ |
308 |
|
|
$ |
303 |
|
|
|
|
The expected long-term rate of return on plan assets ranges from 5.00% to 6.90% in 2010.
Employer Contributions
In its 2009 financial statements, the Company disclosed that it expected to contribute $1.8 million
to its European pension plans in 2010. As of March 31, 2010, the Company contributed $0.3 million.
The Company expects to contribute the remaining $1.5 million over the remainder of the year.
28
Defined Contribution Plans:
The Company also sponsors a defined contribution pension plan for certain U.S. employees that
permits employee contributions of up to 50% of eligible compensation in accordance with Internal
Revenue Service guidance. Under this defined contribution plan, the Company makes a fixed
contribution of 2% of eligible employee compensation on a quarterly basis and matches contributions
made by each participant in an amount equal to 100% of the employee contribution up to a maximum of
2% of employee compensation. In addition, each of these employees is eligible for an additional
discretionary Company contribution of up to 4% of employee compensation based upon annual Company
performance at the discretion of the Companys Board of Directors. Employer matching contributions
for non-represented employees vest immediately. Employer fixed and discretionary contributions vest
after two years of service. For bargaining unit employees at the Catlettsburg, Kentucky facility,
the Company contributes a maximum of $25.00 per month to the plan. For bargaining unit employees
at the Columbus, Ohio facility, the Company makes contributions to the USW 401(k) Plan of $1.15 per
actual hour worked for eligible employees. For bargaining unit employees at the Neville Island, Pennsylvania
facility, the Company, effective January 1, 2009, began making contributions of $1.40 per actual
hour worked to the defined contribution pension plan (Thrift/Savings Plan) for eligible employees
when their defined benefit pension plan was frozen. Employer matching contributions for bargaining
unit employees vest immediately. Total expenses related to the defined contribution plans were
$0.4 million and $0.6 million for the periods ended March 31, 2010 and 2009, respectively.
12. Basic and Diluted Net Income from Continuing Operations Per Common Share
Computation of basic and diluted net income per common share from operations is performed as
follows:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended March 31, |
|
(Dollars in thousands, except per share amounts) |
|
2010 |
|
|
2009 |
|
|
|
|
Income from operations available to
common shareholders |
|
$ |
8,982 |
|
|
$ |
5,974 |
|
Weighted Average Shares Outstanding |
|
|
|
|
|
|
|
|
Basic |
|
|
55,708,492 |
|
|
|
54,117,118 |
|
Effect of Dilutive Securities |
|
|
1,016,585 |
|
|
|
1,961,921 |
|
|
|
|
Diluted |
|
|
56,725,077 |
|
|
|
56,079,039 |
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
Basic |
|
$ |
0.16 |
|
|
$ |
0.11 |
|
Diluted |
|
$ |
0.16 |
|
|
$ |
0.11 |
|
|
|
|
For the three months ended March 31, 2010 and 2009, there were 145,358 and 169,425 of stock
options that were excluded from the dilutive calculations as the effect would have been
antidilutive.
29
13. Related Party Transactions
Net sales to related parties primarily reflect sales of activated carbon products to equity
investees. Related party sales transactions were $3.4 million and $4.7 million for the three
months ended March 31, 2010 and 2009, respectively. The Companys equity investees are included in
the Activated Carbon and Service segment. On March 31, 2010, the Company acquired an additional
interest in its Japanese joint venture thereby increasing its ownership percentage from 49% to 80%
(Refer to Note 1). As a result of this transaction, the joint venture is reflected on a
consolidated basis within the Companys financial statements.
14. Income Taxes
Unrecognized Income Tax Benefits
As of March 31, 2010 and December 31, 2009, the Companys gross unrecognized income tax benefits
were $11.8 million and $11.7 million, respectively. If recognized, $6.6 million and $6.5 million
of the gross unrecognized tax benefits would affect the effective tax rate at March 31, 2010 and
December 31, 2009, respectively. The Company estimates that approximately $0.7 million of
unrecognized tax benefits will be realized in the next twelve months as a result of the expiration
of statute limitations in various tax jurisdictions.
15. Subsequent Events
As of December 31, 2009, the Company
was owed approximately $3.0 million of contingent consideration related to the 2006 sale of
its charcoal/liquid business. During April 2010, the Company received payment of
approximately $2.4 million. The Company expects to receive the remaining amount during 2010.
30
Item 2. Managements Discussion and Analysis of Results of Operations and Financial Condition
This discussion should be read in connection with the information contained in the Unaudited
Condensed Consolidated Financial Statements and Notes to the Unaudited Condensed Consolidated
Financial Statements.
Results of Operations
Consolidated net sales increased by $12.3 million or 13.6% for the quarter ended March 31, 2010
versus the quarter ended March 31, 2009. The total positive impact of foreign currency translation
on consolidated net sales for the quarter ended March 31, 2010 was $2.2 million. Net sales for the
quarter ended March 31, 2010 for the Activated Carbon and Service segment increased $12.7 million
or 16.3% versus the similar 2009 period. The increase was primarily due to higher demand in the
environmental air treatment market for products related to mercury removal of approximately $8.9
million. Also contributing to the increase was higher demand in the municipal and respirator
markets of $1.6 million and $1.6 million, respectively. Foreign currency translation had a
positive impact of $2.0 million. Net sales for the Equipment segment decreased $0.7 million or
6.8% in the first quarter 2010 versus the comparable 2009 period. The decrease was primarily due
to lower revenue for ion exchange systems. Foreign currency translation had a positive impact of
$0.1 million. Net sales for the quarter ended March 31, 2010 for the Consumer segment increased by
$0.3 million or 17.5% versus the quarter ended March 31, 2009. The increase was primarily
attributable to higher demand for activated carbon cloth. Foreign currency translation had a
positive impact of $0.1 million.
Net sales less cost of products sold, as a percentage of net sales, was 36.1% for the quarter ended
March 31, 2010 compared to 32.5% for the similar 2009 period, a 3.6 percentage point increase or
$7.7 million. The Activated Carbon and Service segment increased by $7.9 million which was
primarily related to the aforementioned increase in demand in the environmental air treatment,
municipal, and respirator markets. The Equipment segment decreased $0.4 million principally
related to volume shortfalls for ion exchange systems. The Consumer segment decreased $0.2 million
which was related to product mix of $0.1 million and volume of $0.1 million. The Companys cost of
products sold excludes depreciation; therefore it may not be comparable to that of other companies.
The depreciation and amortization increase of $1.3 million during the quarter ended March 31, 2010
versus the quarter ended March 31, 2009 was primarily due to increased depreciation related to the
significant capital improvements at the Companys Catlettsburg, Kentucky plant that occurred
throughout 2009.
Selling, general and administrative expenses increased $2.4 million for the quarter ended March 31,
2010 versus the comparable 2009 quarter which included $1.3 million of acquisition related costs as
well as increased employee related expenses.
Research and development expenses for the quarter ended March 31, 2010 increased $0.5 million
versus the similar 2009 period due to an increase in testing services related to mercury removal
from flue gas.
31
Interest income was comparable for the quarter ended March 31, 2010 versus the similar 2009 period.
Interest expense was comparable for the quarter ended March 31, 2010 versus the similar 2009
period.
As a result of the acquisitions of Zwicky, Hyde, and
an additional interest in its Japanese joint venture which are more
fully described within Note 1 to the Condensed Consolidated Financial
Statements included in Item 1,
the Company recorded a gain of $2.2 million during the quarter ended March 31, 2010.
Other expense net was comparable for the quarter ended March 31, 2010 versus the similar 2009
period.
The Company recorded an income tax provision of $5.6 million and $3.1 million for the three month
periods ended March 31, 2010 and 2009, respectively. The increase in tax expense primarily relates
to the increase in income from operations before income tax and equity in income from equity
investments.
The effective tax rate for the quarter ended March 31, 2010 was 38.5% compared to 35.8% for the
quarter ended March 31, 2009. The quarter ended March 31, 2010 tax rate was higher than the
statutory Federal income tax rate mainly due to certain non-deductible transaction costs related to
the acquisitions discussed in Note 1; state taxes; and a valuation allowance on a portion of the
Companys current year foreign tax credits. These increases were partially offset by net favorable
permanent deductions.
During the preparation of its effective tax rate, the Company uses an annualized estimate of
pre-tax earnings. Throughout the year this annualized estimate may change based on actual results
and annual earnings estimate revisions in various tax jurisdictions. Because the Companys
permanent tax benefits are relatively constant, changes in the annualized estimate may have a
significant impact on the effective tax rate in future periods.
The Company provides an estimate for income taxes based on an evaluation of the underlying
accounts, its tax filing positions and interpretations of existing law. Changes in estimates are
reflected in the year of settlement or expiration of the statute of limitations. Under ASC 740,
the Company must recognize the tax benefit from an uncertain tax position only if it is more likely
than not that the tax position will be sustained on examination by the taxing authorities, based on
the technical merits of the position. The tax benefits recognized in the financial statements from
such a position are measured based on the largest benefit that has a greater than fifty percent
likelihood of being realized upon ultimate resolution.
Equity in income from equity investments for the quarter ended March 31, 2010 decreased $0.3
million due principally to costs associated with a product warranty related matter at the Companys
joint venture Calgon Carbon Japan KK (CCJ).
32
Financial Condition
Working Capital and Liquidity
Cash flows provided by operating activities were $17.1 million for the period ended March 31, 2010
compared to $8.7 million for the comparable 2009 period. The $8.4 million increase is primarily
due to favorable working capital changes of $5.0 million principally related to inventory of $3.5 million,
as a result of inventory control measures in Europe and the U.S. including the reduction of
purchases of outsourced carbon related products. Also contributing to the increase was improved
earnings of $3.0 million.
The Company recorded purchase of businesses, net of cash, of $2.1 million related to the
acquisitions made during the period ended March 31, 2010 (Refer to Note 1 to the Condensed Consolidated Financial
Statements included in Item 1).
Common stock dividends were not paid during the quarters ended March 31, 2010 and 2009,
respectively.
Total debt at March 31, 2010 was $22.5 million and zero at December 31, 2009. The entire balance
at March 31, 2010 relates to the addition of the Japanese Loans and Credit Facility which are as a
result of the increase in ownership of its joint venture in Japan (Refer to Notes 1 and 10 to the Condensed
Consolidated Financial
Statements included in Item 1).
5.00% Convertible Senior Notes due 2036
On August 18, 2006, the Company issued $75.0 million in aggregate principal amount of 5.00% Notes
due in 2036 (the Notes). The Notes accrued interest at the rate of 5.00% per annum which was
payable in cash semi-annually in arrears on each February 15 and August 15, which commenced
February 15, 2007. The Notes were eligible to be converted under certain circumstances. As of
December 31, 2009, all Notes have been converted.
Effective January 1, 2009, the Company implemented guidance within Accounting Standards
Codification (ASC) 470-20 Debt with Conversion and Other Options. This new guidance required the
issuer to separately account for the liability and equity components of convertible debt
instruments in a manner that reflects the issuers nonconvertible debt borrowing rate. This new
accounting method has been applied retrospectively to all periods presented with an impact to
retained earnings of $9.2 million as of January 1, 2009.
In accordance with guidance within ASC 470-20, the debt discount of $21.9 million was being
amortized over the period from August 18, 2006 (the issuance date) to June 15, 2011 (the first put
date on the Notes). The effective interest rate for all periods on the liability component was
approximately 13.8%. The Company also incurred original issuance costs of $0.4 million which had
been deferred and were being amortized over the same period as the discount. For the three months
ended March 31, 2009, the Company recorded interest expense of $0.2 million related to the Notes,
of which $0.1 million related to the amortization of the discount and $0.1 million related to
contractual coupon interest.
33
Credit Facility
On August 14, 2008, the Company entered into a third amendment (the Third Amendment) to its
Credit Facility (the Prior Credit Facility). The Third Amendment permitted borrowings in an
amount up to $60.0 million and included a separate U.K. sub-facility and a separate Belgian
sub-facility. The Prior Credit Facility permitted the total revolving credit commitment to be
increased up to $75.0 million. The facility was scheduled to mature on May 15, 2011. Availability
for domestic borrowings under the Prior Credit Facility was based upon the value of eligible
inventory, accounts receivable and property, plant and equipment, with separate borrowing bases to
be established for foreign borrowings under a separate U.K. sub-facility and a separate Belgian
sub-facility. Availability under the Prior Credit Facility was conditioned upon various customary
conditions.
On May 8, 2009, the Company and certain of its domestic subsidiaries entered into a Credit
Agreement (the Credit Agreement) that replaced the Companys Prior Credit Facility. Concurrent
with the closing under the Credit Agreement, the Company terminated and paid in full its
obligations under the Prior Credit Facility. The Company provided cash collateral to the former
agent bank for the remaining exposure related to outstanding letters of credit and certain
derivative obligations. The cash collateral is shown as restricted cash within the consolidated
balance sheets as of March 31, 2010 and December 31, 2009. The Company was in compliance with all
applicable financial covenants and other restrictions under the Prior Credit Facility as of the
effective date of its termination and in May 2009, wrote off deferred costs of approximately $0.8
million, pre-tax, related to the Prior Credit Facility.
The Credit Agreement provides for an initial $95.0 million revolving credit facility (the
Revolving Credit Facility) which expires on May 8, 2014. So long as no event of default has
occurred and is continuing, the Company from time to time may request one or more increases in the
total revolving credit commitment under the Revolving Credit Facility of up to $30.0 million in the
aggregate. No assurance can be given, however, that the total revolving credit commitment will be
increased above $95.0 million. Availability under the Revolving Credit Facility is conditioned
upon various customary conditions. A quarterly nonrefundable commitment fee is payable by the
Company based on the unused availability under the Revolving Credit Facility and is currently equal
to 0.25%. Any outstanding borrowings under the Revolving Credit Facility on July 2, 2012, up to
$50.0 million, automatically convert to a term loan maturing on May 8, 2014 (the Term Loan), with
the total revolving credit commitment under the Revolving Credit Facility being reduced at that
time by the amount of the Term Loan. Total availability under the Revolving Credit Facility at
March 31, 2010 was $91.8 million, after considering outstanding letters of credit.
On November 30, 2009, the Company entered into a First Amendment to the Credit Agreement (the
First Amendment). The First Amendment relaxes certain restrictions contained in the Credit
Agreement so as to permit the Company to form subsidiaries in connection with future acquisitions
or for corporate planning purposes; to permit increased capital expenditures; to increase the
amount of cash that may be down-streamed to non-domestic subsidiaries; to permit the issuance of up
to $8.0 million of letters of credit outside the Credit Agreement; to increase the amount of
indebtedness the Company may obtain outside of the Credit Agreement; to permit the
pledging of foreign assets to secure certain foreign debt; and to permit the purchase of 51% of Calgon
Mitsubishi
34
Chemical Corporation (CMCC) not already owned by the Company, including funding that
transaction with foreign debt.
The interest rate on amounts owed under the Term Loan and the Revolving Credit Facility will be, at
the Companys option, either (i) a fluctuating base rate based on the highest of (A) the prime rate
announced from time to time by the lenders, (B) the rate announced by the Federal Reserve Bank of
New York on that day as being the weighted average of the rates on overnight federal funds
transactions arranged by federal funds brokers on the previous trading day plus 3.00% or (C) a
daily LIBOR rate plus 2.75%, or (ii) LIBOR-based borrowings in
one to six month increments at the applicable LIBOR rate plus 2.50%. A margin may be added to the applicable interest rate based
on the Companys leverage ratio as set forth in the First Amendment. The interest rate per annum
as of March 31, 2010 using option (i) above would have been 3.25% if any borrowings were
outstanding.
The Company incurred issuance costs of $1.0 million which were deferred and are being amortized
over the term of the Credit Agreement. As of March 31, 2010 and December 31, 2009, respectively,
there were no outstanding borrowings under the Revolving Credit Facility.
Certain of the Companys domestic subsidiaries unconditionally guarantee all indebtedness and
obligations related to borrowings under the Credit Agreement. The Companys obligations under the
Revolving Credit Facility are secured by a first perfected security interest in certain of the
domestic assets of the Company and the subsidiary guarantors, including certain real property,
inventory, accounts receivable, equipment and capital stock of certain of the Companys domestic
subsidiaries.
The Credit Agreement contains customary affirmative and negative covenants for credit facilities of
this type, including limitations on the Company and its subsidiaries with respect to indebtedness,
liens, investments, capital expenditures, mergers and acquisitions, dispositions of assets and
transactions with affiliates. The Credit Agreement also provides for customary events of default,
including failure to pay principal or interest when due, failure to comply with covenants, the fact
that any representation or warranty made by the Company is false or misleading in any material
respect, certain insolvency or receivership events affecting the Company and its subsidiaries and a
change in control of the Company. If an event of default occurs, the lenders will be under no
further obligation to make loans or issue letters of credit. Upon the occurrence of certain events
of default, all outstanding obligations of the Company automatically become immediately due and
payable, and other events of default will allow the lenders to declare all or any portion of the
outstanding obligations of the Company to be immediately due and payable. The Credit Agreement
also contains a covenant which includes limitations on its ability to declare or pay cash
dividends, subject to certain exceptions, such as dividends declared and paid by its subsidiaries
and cash dividends paid by the Company in an amount not to exceed 50% of cumulative net after tax
earnings following the closing date of the agreement if certain conditions are met. The Company
was in compliance with all such covenants as of March 31, 2010.
35
Japanese Loans and Credit Facility
On March 31, 2010, the Company entered into a Revolving Credit Facility Agreement (the Japanese
Credit Facility) totaling 2.0 billion Japanese Yen in
order to partially finance the purchase of CCJ.
This credit facility is unsecured and matures on March 31, 2011. Calgon Carbon Corporation provided a formal guarantee for up
to eighty percent (80%) of all of the indebtedness of CCJ in its capacity as the borrower under the Japanese Credit Facility.
The interest rate on amounts owed
under the Japanese Credit Facility is based on a three-month TIBOR rate plus 0.675%. The interest
rate per annum as of March 31, 2010 was 1.15%. Total borrowings outstanding under the Japanese
Credit Facility were 1.38 billion Japanese Yen or $14.8 million at March 31, 2010 and are shown as
short-term debt within the consolidated balance sheet presented.
The Company also entered into two other borrowing arrangements as part of the purchase of CCJ on
March 31, 2010, a Term Loan Agreement (the Japanese Term Loan), and a Working Capital Loan
Agreement (the Japanese Working Capital Loan).
Calgon Carbon Corporation is jointly and severally liable as the guarantor of CCJs obligations and the Company permitted
CCJ to grant a security interest and continuing lien in certain of its assets including inventory and accounts receivable to secure
its obligations under both loan agreements.
The Japanese Term Loan provides
for a principal amount of 722.0 million Japanese Yen, or $7.7 million at March 31, 2010. This loan
matures on March 31, 2013, bears interest at 1.975% per annum, and is payable in monthly
installments of 20.0 million Japanese Yen beginning on April 30, 2010, with a final payment of 22.0
million Japanese Yen. Accordingly, 240.0 million Japanese Yen or $2.6 million is recorded as
current and 482.0 million Japanese Yen or $5.1 million is recorded as long-term debt within the
consolidated balance sheet presented. The Japanese Working Capital Loan provides for borrowings up
to 1.5 billion Japanese Yen and bears interest based on a daily short-term prime rate fixed on the
day a borrowing takes place, which was 1.465% per annum at March 31, 2010. This loan matures on
March 31, 2011 and is renewable annually for a nominal fee. There were no borrowings outstanding
under the Japanese Working Capital Loan at March 31, 2010.
Contractual Obligations
The Company is obligated to make future payments under various contracts such as debt agreements,
lease agreements, and unconditional purchase obligations. As of March 31, 2010, there have been no
material changes in the payment terms of lease agreements and unconditional purchase obligations
since December 31, 2009, except for the addition of debt
totaling $22.5 million and the redeemable non-controlling
interest of $1.6 million, related to the
Companys increase in ownership of its joint venture CCJ (Refer
to Notes 1 and 10 to the Condensed Consolidated Financial Statements
included in Item 1). The Company is
obligated to make principal payments on debt outstanding at March 31, 2010 of $1.9 million in 2010,
$17.3 million in 2011, $2.6 million in 2012, and $0.7 million in 2013.
The cash needs of each of the Companys reporting segments are principally covered by the segments
operating cash flow on a stand alone basis. Any additional needs will be funded by cash on hand or
borrowings under the Companys credit facility. Specifically, the Equipment and Consumer segments
historically have not required extensive capital expenditures; therefore, the Company believes that
cash on hand and borrowings will adequately support each of the segments cash needs.
36
Capital Expenditures and Investments
Capital expenditures for property, plant and equipment totaled $8.9 million for the three months
ended March 31, 2010 compared to expenditures of
$12.9 million for the same period in 2009. The expenditures for the period ended March 31, 2010
consisted primarily of improvements to the Companys manufacturing facilities of $5.1 million and
$1.1 million for customer capital. The comparable 2009 period consisted primarily of improvements
to the Companys manufacturing facilities of $10.4 million, of which $5.4 million was directly
related to the April 2009 re-start of a previously idled production line at the Companys
Catlettsburg, Kentucky facility, and $1.3 million for customer capital. Capital expenditures for
2010 are projected to be approximately $65.0 million to $75.0 million. The aforementioned
expenditures are expected to be funded by operating cash flows, cash on hand, and borrowings.
Regulatory Matters
Each of the Companys U.S. production facilities has permits and licenses regulating air emissions
and water discharges. All of the Companys U.S. production facilities are controlled under permits
issued by local, state and federal air pollution control entities. The Company is presently in
compliance with these permits. Continued compliance will require administrative control and will be
subject to any new or additional standards. In May 2003, the Company partially discontinued
operation of one of its three activated carbon lines at its Catlettsburg, Kentucky facility known
as B-line. The Company needed to install pollution abatement equipment in order to remain in
compliance with state requirements regulating air emissions before resuming full operation of this
line. During 2008, the Company installed state of the art wet scrubbers and made process
improvements to B-line. The Company invested approximately $20 million to upgrade and abate
B-line. B-line was put into production in April 2009.
In conjunction with the February 2004 purchase of substantially all of Waterlinks operating assets
and the stock of Waterlinks U.K. subsidiary, several environmental studies were performed on
Waterlinks Columbus, Ohio property by environmental consulting firms which identified and
characterized areas of contamination. In addition, these firms identified alternative methods of
remediating the property, identified feasible alternatives and prepared cost evaluations of the
various alternatives. The Company concluded from the information in the studies that a loss at
this property is probable and recorded the liability as a component of noncurrent other liabilities
in the Companys consolidated balance sheet. At March 31, 2010 and December 31, 2009, the balance
recorded was $4.0 million. Liability estimates are based on an evaluation of, among other factors,
currently available facts, existing technology, presently enacted laws and regulations, and the
remediation experience of other companies. The Company has not incurred any environmental
remediation expense for the periods ended March 31, 2010 and 2009. It is reasonably possible that a
change in the estimate of this obligation will occur as remediation preparation and remediation
activity commences in the future. The ultimate remediation costs are dependent upon, among other
things, the requirements of any state or federal environmental agencies, the remediation methods
employed, the final scope of work being determined, and the extent and types of contamination which will not be
fully determined
37
until experience is gained through remediation and related activities. The
accrued amounts are expected to be paid out over the course of several years once work has
commenced. The Company has yet to make a determination as to when it will proceed with remediation
efforts.
By letter dated January 22, 2007, the Company received from the United States Environmental
Protection Agency (EPA), Region 4 a report of a hazardous waste facility inspection performed by
the EPA and the Kentucky Department of Environmental Protection (KYDEP) as part of a Multi Media
Compliance Evaluation of the Companys Big Sandy Plant in Catlettsburg, Kentucky that was conducted
on September 20 and 21, 2005. Accompanying the report was a Notice of Violation (NOV) alleging
multiple violations of the Federal Resource Conservation and Recovery Act (RCRA) and
corresponding EPA and KYDEP hazardous waste regulations. The alleged violations mainly concern the
hazardous waste spent activated carbon regeneration facility. The Company met with the EPA on
April 17, 2007 to discuss the inspection report and alleged violations, and submitted written
responses in May and June 2007. In August 2007, the EPA notified the Company that it believes
there were still significant violations of RCRA that are unresolved by the information in the
Companys responses, without specifying the particular violations. During a meeting with the EPA
on December 10, 2007, the EPA indicated that the agency would not pursue certain other alleged
violations. Based on discussions during the December 10, 2007 meeting, subsequent communications
with the EPA, and in connection with the Comprehensive Environmental Response, Compensation and
Liability Act (CERCLA) Notice referred to below, the Company has taken actions to address and
remediate a number of the unresolved alleged violations. The Company believes, and the EPA has
indicated, that the number of unresolved issues as to alleged continuing violations cited in the
January 22, 2007 NOV has been reduced substantially. The EPA can take formal enforcement action to
require the Company to remediate any or all of the unresolved alleged continuing violations which
could require the Company to incur substantial additional costs. The EPA can also take formal
enforcement action to impose substantial civil penalties with respect to violations cited in the
NOV, including those which have been admitted or resolved. The Company is awaiting further response
from the EPA and cannot predict with any certainty the probable outcome of this matter or range of
potential loss, if any.
On July 3, 2008, the EPA verbally informed the Company that there are a number of unresolved RCRA
violations at the Big Sandy Plant which may render the facility unacceptable to receive spent
carbon for reactivation from sites regulated under CERCLA pursuant to the CERCLA Off-Site Rule.
The Company received written notice of the unacceptability determination on July 14, 2008 (the
CERCLA Notice). The CERCLA Notice alleged multiple violations of RCRA and four releases of
hazardous waste. The alleged violations and releases were cited in the September 2005 multi-media
compliance inspections, and were among those cited in the January 2007 NOV described in the
preceding paragraph as well. The CERCLA Notice gave the Company until September 1, 2008 to
demonstrate to the EPA that the alleged violations and releases are not continuing, or else the Big
Sandy Plant would not be able to receive spent carbon from CERCLA sites until the EPA determined
that the facility is again acceptable to receive such CERCLA wastes. This deadline subsequently was
extended several times. The Company met with the EPA in August 2008 regarding the CERCLA Notice and
submitted a written response to the CERCLA Notice prior to the meeting. By letter dated February
13, 2009, the EPA informed the Company that based on information submitted by the Company indicating that the Big Sandy Plant has returned to physical
compliance for
38
the alleged violations and releases, the EPA had made an affirmative determination
of acceptability for receipt of CERCLA wastes at the Big Sandy Plant. The EPAs determination is
conditioned upon the Company treating certain residues resulting from the treatment of the carbon
reactivation furnace off-gas as hazardous waste and not sending material dredged from the onsite
wastewater treatment lagoons offsite other than to a permitted hazardous waste treatment, storage
or disposal facility. The Company has requested clarification from the EPA regarding these two
conditions. The Company has also met with Headquarters of the EPA Solid Waste Division
(Headquarters) on March 6, 2009 and presented its classification argument, with the understanding
that Headquarters would advise Region 4 of the EPA. By letter dated January 5, 2010, the EPA
determined certain residues resulting from the treatment of the carbon reactivation furnace off-gas
are RCRA listed hazardous wastes and the material dredged from the onsite wastewater treatment
lagoons is a RCRA listed hazardous waste and that they need to be managed in accordance with RCRA
regulations. The Company has learned that the United States Department of Justice is preparing a
complaint with respect to the matters. The cost to treat and/or dispose of the material dredged
from the lagoons as hazardous waste could be substantial. However, by letter dated January 22,
2010, the Company received a determination from the KYDEP Division of Waste Management that the
material is not listed hazardous waste when recycled as had been the Companys practice. The
Company believes that pursuant to EPA regulations, KYDEP is the proper authority to make this
determination. Thus, the Company believes that there is no basis for the position set forth in the
EPAs January 5, 2010 letter and the Company will vigorously defend any complaint on the matter.
The Company has had several additional discussions with Region 4 of the EPA. The Company has
indicated to the EPA that it is willing to work with the agency toward a solution subject to a
comprehensive resolution of all the issues including any complaint from the Department of Justice.
By letter dated August 18, 2008, the Company was notified by the EPA Suspension and Debarment
Division (SDD) that because of the alleged violations described in the CERCLA Notice, the SDD was
making an assessment of the Companys present responsibility to conduct business with Federal
Executive Agencies. Representatives of the SDD attended the August 2008 EPA meeting. On August
28, 2008, the Company received a letter from the Division requesting additional information from
the Company in connection with the SDDs evaluation of the Companys potential business risk to
the Federal Government, noting that the Company engages in procurement transactions with or funded
by the Federal Government. The Company provided the SDD with all information requested by the
letter in September 2008. The SDD can suspend or debar a Company from sales to the Federal
Government directly or indirectly through government contractors or with respect to projects funded
by the Federal Government. The Company estimates that revenue from sales made directly to the
Federal Government or indirectly through government contractors comprised less than 9% of its total
revenue for the year ended December 31, 2009. The Company is unable to estimate sales made
directly or indirectly to customers and or projects that receive federal funding. In October 2008,
the SDD indicated that it was still reviewing the matter but that another meeting with the Company
was not warranted at that time. The Company believes that there is no basis for suspension or
debarment on the basis of the matters asserted by the EPA in the CERCLA Notice or otherwise. The
Company has had no further communication with the SDD since October 2008 and believes the
likelihood of any action being taken by the SDD is remote.
39
In June 2007, the Company received a Notice Letter from the New York State Department of
Environmental Conservation (NYSDEC) stating that the NYSDEC had determined that the Company is a
Potentially Responsible Party (PRP) at the Frontier Chemical Processing Royal Avenue Site in
Niagara Falls, New York (the Site). The Notice Letter requests that the Company and other PRPs
develop, implement and finance a remedial program for Operable Unit #1 at the Site. Operable Unit
#1 consists of overburden soils and overburden and upper bedrock groundwater. The selected remedy
is removal of above grade structures and contaminated soil source areas, installation of a cover
system, and ground water control and treatment, estimated to cost between approximately $11 million
and $14 million, which would be shared among the PRPs. The Company has not determined what
portion of the costs associated with the remedial program it would be obligated to bear and the
Company cannot predict with any certainty the outcome of this matter or range of potential loss.
The Company has joined a PRP group and has executed a Joint Defense Agreement with the group
members. In August 2008, the Company and over 100 PRPs entered into a Consent Order with the
NYSDEC for additional site investigation directed toward characterization of the Site to better
define the scope of the remedial project. The Company contributed monies to the PRP group to help
fund the work required under the Consent Order. The additional site investigation required under
the Consent Order was initiated in 2008 and completed in the spring of 2009. A final report of the
site investigation was submitted to the NYSDEC in October 2009. In a letter dated December 31,
2009, the NYSDEC disapproved the report. The basis for disapproval include concerns regarding
proposed alternate soil cleanup objectives, questions regarding soil treatability studies and
questions regarding ground water contamination. The PRP Group has discussed the stated concerns
with the NYSDEC and is considering alternative soil cleanup approaches.
By letter dated July 3, 2007, the Company received an NOV from the KYDEP alleging that the Company
has violated the KYDEPs hazardous waste management regulations in connection with the Companys
hazardous waste spent activated carbon regeneration facility located at the Big Sandy Plant in
Catlettsburg, Kentucky. The NOV alleges that the Company has failed to correct deficiencies
identified by the KYDEP in the Companys Part B hazardous waste management facility permit
application and related documents and directed the Company to submit a complete and accurate Part B
application and related documents and to respond to the KYDEPs comments which were appended to the
NOV. The Company submitted a response to the NOV and the KYDEPs comments in December 2007 by
providing a complete revised permit application. The KYDEP has not indicated whether or not it
will take formal enforcement action, and has not specified a monetary amount of civil penalties it
might pursue in any such action, if any. The KYDEP can also deny the Part B operating permit. On
October 18, 2007, the Company received an NOV from the EPA related to this permit application and
submitted a revised application to both the KYDEP and the EPA within the mandated timeframe. The
EPA has not indicated whether or not it will take formal enforcement action, and has not specified
a monetary amount of civil penalties it might pursue in any such action. The Company met with the
KYDEP on July 27, 2009 concerning the permit, and the KYDEP indicated that it, and Region 4 of the
EPA, would like to see specific additional information or clarifications in the permit application.
Accordingly, the Company submitted a new application on October 15, 2009. The KYDEP indicated
that it had no intention to deny the permit as long as the Company worked with the state to resolve
issues. The Region 4 of the EPA has not indicated any stance on the permit and can deny the
application. At this time the Company cannot predict with any certainty the outcome of this matter
or range of loss, if any.
40
The Company is also subject to various environmental health and safety laws and regulations at its
facilities in Belgium, Germany, United Kingdom, China, Canada,
Sweden, Denmark, Singapore, Thailand, Taiwan, and Japan. These laws and regulations
address substantially the same issues as those applicable to the Company in the United States. The
Company believes it is presently in substantial compliance with these laws and regulations.
Other
On March 8, 2006, the Company and another U.S. producer (the Petitioners) of activated carbon
formally requested that the United States Department of Commerce investigate unfair pricing of
certain activated carbon imported from the Peoples Republic of China. The Commerce Department
investigated imports of activated carbon from China that is thermally activated using a combination
of heat, steam and/or carbon dioxide. Certain types of activated carbon from China, most notably
chemically-activated carbon, were not investigated.
On March 2, 2007, the Commerce Department published its final determination (subsequently amended)
that all of the subject merchandise from China was being unfairly priced, or dumped, and thus that
special additional duties should be imposed to offset the amount of the unfair pricing. The
resultant tariff rates ranged from 61.95% ad valorem (i.e., of the entered value of the goods) to
228.11% ad valorem. A formal order imposing these tariffs was published on April 27, 2007. All
imports from China remain subject to the order and antidumping tariffs. Importers of subject
activated carbon from China are required to make cash deposits of estimated antidumping tariffs at
the time the goods are entered into the United States customs territory. Deposits of tariffs are
subject to future revision based on retrospective reviews conducted by the Commerce Department.
The
Company is both a domestic producer and one of the largest U.S.
importers (from its
wholly-owned subsidiary Calgon Carbon (Tianjin) Co., Ltd.) of the activated carbon that is subject
to this proceeding. As such, the Companys involvement in the Commerce Departments proceedings is
both as a domestic producer (a petitioner) and as a foreign exporter (a respondent).
As one of two U.S. producers involved as petitioners in the case, the Company is actively involved
in ensuring the Commerce Department obtains the most accurate information from the foreign
producers and exporters involved in the review, in order to calculate the most accurate results and
margins of dumping for the sales at issue.
As an importer of activated carbon from China and in light of the successful antidumping tariff
case, the Company was required to pay deposits of estimated antidumping tariffs at the rate of
84.45% ad valorem to U.S. Customs and Border Protection (Customs) on entries made on or after
October 11, 2006 through April 8, 2007. Because of limits on the governments legal authority to
impose provisional tariffs prior to issuance of a final determination, entries made between April
9, 2007 and April 19, 2007 were not subject to tariffs. For the period April 20, 2007 through
November 10, 2009, deposits have been paid at 69.54%.
The Companys role as an importer that is required to pay tariffs results in a contingent liability
related to the final amount of tariffs that it will ultimately have to pay. The Company has made
deposits of estimated tariffs in two ways. First, estimated tariffs on entries in the period from October 11, 2006 through April 8,
2007 were covered by
41
a bond. The total amount of tariffs that can be paid on entries in this
period is capped as a matter of law, though the Company may receive a refund with interest of any
difference due to a reduction in the actual margin of dumping found in the first review. The
Companys estimated liability for tariffs during this period of $0.2 million is reflected in
accounts payable and accrued liabilities on the consolidated balance sheet at March 31, 2010.
Second, the Company has been required to post cash deposits of estimated tariffs owed on entries of
subject merchandise since April 19, 2007. The final amount of tariffs owed on these entries may
change, and can either increase or decrease depending on the final results of relevant
administrative inquiries. This process is further described below.
The amount of estimated antidumping tariffs payable on goods imported into the United States is
subject to review and retroactive adjustment based on the actual amount of dumping that is found.
To do this, the Commerce Department conducts periodic reviews of sales made to the first
unaffiliated U.S. customer, typically over the prior 12 month period. These reviews will be
possible for at least five years, and can result in changes to the antidumping tariff rate (either
increasing or reducing the rate) applicable to any given foreign exporter. Revision of tariff
rates has two effects. First, it will alter the actual amount of tariffs that Customs will seek to
collect for the period reviewed, by either increasing or decreasing the amount to reflect the
actual amount of dumping that was found. If the actual amount of tariffs owed increases, the
government will require payment of the difference plus interest. Conversely, when the tariff rate
decreases, any difference is refunded with interest. Second, the revised rate becomes the cash
deposit rate applied to future entries, and can either increase or decrease the amount of deposits
an importer will be required to pay.
On November 10, 2009, the Commerce Department announced the results of its review of the tariff
period beginning October 2006 through March 31, 2008 (period of review (POR) I). Based on the POR
I results, the Companys ongoing tariff deposit rate was adjusted from 69.54% to 14.51% (as
adjusted by .07% for certain ministerial errors and published in the Federal Register on December
17, 2009) for entries made subsequent to the announcement. In addition, the Companys assessment
rate for POR I was determined to have been too high and, accordingly, the Company reduced its
recorded liability for unpaid deposits in POR I and recorded a receivable of $1.6 million
reflecting expected refunds for tariff deposits made during POR I as a result of the announced
decrease in the POR I tariff assessment rate. Note that the Petitioners have appealed to the U.S.
Court of International Trade the Commerce Departments POR I results challenging, among other
things, the selection of certain surrogate values and financial information which in-part caused
the reduction in the tariff rate. Other appeals were also filed by Chinese respondents seeking
changes to the calculations that either do not relate to the Companys tariff rate or would, if
applied to the Company, lower its tariff rate. There is no deadline for a final decision regarding
these appeals but such appeals typically take at least a year to resolve. The Company will not
have final settlement of the amounts it may owe or receive as a result of the final POR I tariff
rates until the aforementioned appeals are resolved.
On April 1, 2009, the Commerce Department published a formal notice allowing parties to request a
second annual administrative review of the antidumping tariff order covering the period April 1,
2008 through March 31, 2009 (POR II). Requests for review were due no later than April 30, 2009.
The Company, in its capacity as a U.S. producer and separately as a Chinese exporter, elected not to participate in this administrative
review. By not
42
participating in the review, the Companys tariff deposits made during POR II are
final and not subject to further adjustment.
For POR I, the Company estimates that a hypothetical 10% increase or decrease in the final tariff
rate compared to the announced rate on November 10, 2009 would result in an additional payment or
refund of approximately $0.1 million. As noted above, the Companys tariff deposits made during
POR II are fixed and not subject to change. For the period April 1, 2009 through March 31, 2010
(POR III), a hypothetical 10% increase or decrease in the final tariff rate compared to the
announced rates in effect for the period would result in an additional payment or refund of $0.1
million based on deposits made during this period.
The contingent liability relating to tariffs paid on imports is somewhat mitigated by two factors.
First and foremost, the antidumping tariff orders disciplinary effect on the market encourages the
elimination of dumping through fair pricing. Separately, pursuant to the Continued Dumping and
Subsidy Offset Act of 2000 (repealed effective Feb. 8, 2006), as an affected domestic producer, the
Company is eligible to apply for a distribution of a share of certain tariffs collected on entries
of subject merchandise from China from October 11, 2006 to September 30, 2007. In July 2009 and
2008, the Company applied for such distributions. In November 2009 and December 2008, the Company
received distributions of approximately $0.8 million and $0.2 million, respectively, which
reflected 59.57% of the total amounts then available. The Company anticipates receiving additional
amounts in 2010 and future years related to tariffs paid for the period October 11, 2006 through
September 30, 2007, though the exact amount is impossible to determine. There were no additional
amounts received as of the period ended March 31, 2010.
Outlook
Activated Carbon and Service
The
Companys activated carbon and service sales volume in 2010, for
markets other than environmental air which is where powder activated
carbon (PAC) sold for the mercury market is categorized, will remain challenging for the
Company as not all markets have rebounded from the effects of the worldwide economic slowdown.
During 2009, many manufacturers within the Companys industrial customer base were scaling back or
shutting down operations which has continued to impact demand through the first quarter of 2010. However,
offsetting this volume
decline will be the continued higher sales volume for carbon products used to remove mercury from
flue gas of coal-fired power plants in the U.S. as a result of contracts that were already awarded
to the Company as well as regulations that went into effect in certain U.S. states as of January 1,
2010. The Company also anticipates an increase in demand for drinking water in the municipal
market during 2010. While the tariff on imported Chinese thermally activated carbon was lowered
significantly in November 2009, current trends do not indicate signs of pricing pressure. However,
the Company cannot predict with any certainty that this will remain the case throughout all of
2010.
During 2009, in addition to the April restart of the previously idled B-line at the Catlettsburg,
Kentucky facility, the Company also further invested at this site in a new pulverization facility
which is capable of converting 90 million pounds of feedstock to
PAC. The pulverization facility
commenced operation during the fourth quarter of 2009 and reduces the Companys reliance on
third-party
43
grinding. PAC is recognized today by the U.S. Environmental Protection Agency as the
leading abatement technology for mercury removal from coal-fired power plant flue gas. The Company
believes that this could become the largest U.S. market for activated carbon and has made great
strides in establishing itself as a market leader. Mercury emission standards that begin to take
effect in more than a dozen states, primarily in 2010, are driving the current PAC market, but U.S.
regulatory or congressional action will determine the national standards in the long-term.
Currently, the EPA plans to issue proposed mercury emission standards by March 2011 that would then
be finalized by November 2011. The Company currently estimates that annual demand could be as high
as 165 million pounds in 2010; 220 million pounds in 2011 and 2012; and, 750 million pounds within
the next ten years. In addition, more than 140 countries have indicated interest in a multi-nation
mercury removal pact that could be agreed upon on as early as 2013.
The need for municipal drinking water utilities to comply with the Environmental Protection
Agencys Stage 2 Disinfection By-Product (DBP) Rule is yet another growth driver for the Company.
DBPs are compounds that form when water is disinfected with chemicals, and granular activated
carbon (GAC) is recognized by the EPA as a best available control technology (BACT) for the
reduction of DBPs. The EPA promulgated the Stage 2 DBP Rule in 2006, and requires water utilities
to come into compliance with the rule in a phased manner between 2012 and 2014. The Company
currently estimates that this regulation may increase demand for GAC by municipal water utilities
in the United States by as much as 100 million pounds per year by 2015.
In anticipation of the eventual improvement in the worldwide economy and to meet the increased
demand for mercury removal and the DBP Rule, the Company currently plans to make significant capital
expenditures in 2010 totaling $65 million to $75 million. The Company is investing in a capacity
expansion of the Feluy, Belgium site as well as new reactivation facilities in China and in the
northeast United States. In total, these sites are believed to eventually increase the Companys
service business capacity by 59 million pounds annually. Only the U.S. location is expected to
commence operation in 2010. In addition to these initiatives, the Company plans on increasing its
presence throughout the world. In March 2010, the Company acquired a controlling interest in its
current joint venture in Japan with full ownership expected in early
2011 (Refer to Note 1 to the Condensed Consolidated Financial
Statements included in Item 1). This
acquisition will increase the Companys capabilities in the worlds second largest geographical
market by country for activated carbon and will also contribute favorably to the restart of its
currently idled virgin carbon plant in Datong, China. In Europe, the Company acquired Zwicky
Denmark and Sweden, long-term distributors of the Companys activated carbon products and provider
of services associated with the reactivation of activated carbon, in January 2010 (Refer to Note
1 to the Condensed Consolidated Financial
Statements included in Item 1). This acquisition is consistent with the Companys strategic initiatives to accelerate growth
in Denmark, Norway, and Sweden and to expand its service capabilities in Europe outside of the
geographic markets it has traditionally served.
Equipment
The Companys equipment business is somewhat cyclical in nature and depends on both current
regulations as well as the general health of the overall economy. U.S demand for the Companys
ultraviolet light (UV) systems is expected to hold as the Company moves closer to the deadline of
2012 for affected municipalities to treat for
Cryptosporidium in drinking water. Although equipment contract awards slowed during 2009, bid
activity is
44
expected
to be strong in 2010. Backlog for the Equipment segment at March 31, 2010 is $14.4 million. In January
2010, the Company acquired Hyde Marine, Inc., a manufacturer of systems that utilize UV technology
to treat marine ballast water (Refer to Note 1 to the Condensed Consolidated Financial
Statements included in Item 1). In 2004, the International Maritime Organization
(IMO) adopted the International Convention for the Control and Management of Ships Ballast Water
and Sediments (BWMC) which addresses the transportation of potentially harmful organisms through
ballast water. The regulation is scheduled to be phased in globally over a ten-year period
beginning in 2010, and industry sources estimate that it will require treatment of ballast water
from more than 40,000 vessels by 2020. Hyde Marines Hyde Guardian system (Guardian), which
employs stacked disk and ultraviolet light technology to filter and disinfect ballast water, offers
cost, safety, and technological advantages. Guardian has received Type Approval from Lloyds
Register on behalf of the U.K. Maritime and Coast Guard Agency. Type Approval confirms compliance
with the BWMC. This strategic acquisition has provided the Company immediate entry into a global,
legislative-driven market with major long-term growth potential.
Consumer
The slowing economy contributed to decreased demand for the Companys PreZerve® products in 2009.
During the first quarter of 2010, the Company saw an increase in its activated carbon cloth sales
compared to the similar 2009 period. Notwithstanding this first sign of recovery, the Company
expects that during the second quarter of 2010 the sales will be at a similar level compared to
2009.
Critical Accounting Policies
There were no material changes to the Companys critical accounting policies from those disclosed
in the Companys Form 10-K for the year ended December 31, 2009.
45
Item 3. Quantitative and Qualitative Disclosures about Market Risk
There were no material changes in the Companys exposure to market risk from December 31, 2009.
Item 4. Controls and Procedures
Disclosure Controls and Procedures:
The Companys principal executive officer and principal financial officer have evaluated the
effectiveness of the Companys disclosure controls and procedures, as such term is defined in
Rule 13a-15(e) of the Securities Exchange Act of 1934, as amended (the Exchange Act), at the end
of the period covered by this Quarterly Report on Form 10-Q. Based upon their evaluation, the
principal executive officer and principal financial officer concluded that the Companys disclosure
controls and procedures are effective to ensure that information required to be disclosed by the
Company in the reports filed or submitted by it under the Exchange Act is recorded, processed,
summarized and reported within the time periods specified in the SECs rules and forms, and include
controls and procedures designed to provide reasonable assurance that information required to be
disclosed by the Company in such reports is accumulated and communicated to the Companys
management, including its principal executive officer and principal financial officer, as
appropriate to allow timely decisions regarding required disclosure.
Changes in Internal Control:
There have not been any changes in the Companys internal controls over financial reporting that
occurred during the period ended March 31, 2010, that have significantly affected, or are
reasonably likely to significantly affect, the Companys internal controls over financial
reporting.
46
PART II OTHER INFORMATION
Item 1. Legal Proceedings
See Note 8 to the unaudited interim Condensed Consolidated Financial Statements
contained herein.
Item 1a. Risk Factors
There were no material changes in the Companys risk factors from the risks disclosed in
the Companys Form 10-K for the year ended December 31, 2009.
Item 2c. Unregistered Sales of Equity Securities and Use of Proceeds
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(d) Maximum Number |
|
|
|
|
|
|
|
|
|
|
|
(c) Total Number of |
|
|
(or Approximate |
|
|
|
|
|
|
|
|
|
|
|
Shares Purchased |
|
|
Dollar Value) |
|
|
|
(a) Total |
|
|
|
|
|
|
as Part of Publicly |
|
|
of Shares that May |
|
|
|
Number |
|
|
(b) Average |
|
|
Announced |
|
|
Yet be Purchased |
|
|
|
of Shares |
|
|
Price Paid |
|
|
Repurchase Plans |
|
|
Under the Plans or |
|
Period |
|
Purchased |
|
|
Per Share |
|
|
or Programs |
|
|
Programs |
|
January 1 January 31, 2010 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
February 1 February 28, 2010 |
|
|
42,306 |
|
|
$ |
13.89 |
|
|
|
|
|
|
|
|
|
March 1 March 31, 2010 |
|
|
20,733 |
|
|
$ |
16.65 |
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
|
This column includes purchases under Calgon Carbons Equity Incentive Plan which represented
withholding taxes due from employees relating to the restricted share awards issued on February 24,
2010; February 28, 2010; March 4, 2010; and March 31, 2010. Future purchases under this plan will
be dependent upon employee elections and forfeitures. |
Item 6. Exhibits
|
|
|
|
|
Exhibit No. |
|
Description |
|
Method of Filing |
10.1
|
|
Employment Agreement by and between Calgon Carbon
Corporation and John S. Stanik effective January 1, 2010
and entered into on February 5, 2010
|
|
(a) |
|
|
|
|
|
10.2
|
|
Employment Agreement by and between Calgon Carbon
Corporation and Leroy M. Ball effective January 1, 2010
and entered into on February 5, 2010
|
|
(b) |
|
|
|
|
|
10.3
|
|
Employment Agreement by and between Calgon Carbon
Corporation and Gail A. Gerono effective January 1, 2010
and entered into on February 5, 2010
|
|
(c) |
|
|
|
|
|
10.4
|
|
Employment Agreement by and between Calgon Carbon
Corporation and Robert P. OBrien effective January 1,
2010 and entered into on February 5, 2010
|
|
(d) |
|
|
|
|
|
10.5
|
|
Employment Agreement by and between Calgon Carbon
Corporation and Richard D. Rose effective January 1,
2010 and entered into on February 5, 2010
|
|
(e) |
|
|
|
|
|
10.6
|
|
Employment Agreement by and between Calgon Carbon
Corporation and James A. Sullivan effective January 1,
2010 and entered into on February 5, 2010
|
|
(f) |
|
|
|
|
|
10.7
|
|
Redemption, Asset Transfer and Contribution Agreement by
and among Calgon Mitsubishi Chemical Corporation,
Mitsubishi Chemical Corporation and Calgon Carbon
Corporation dated February 12, 2010
|
|
(g) |
|
|
|
|
|
10.8
|
|
Form of Indemnification Agreement dated February 25, 2010
|
|
(h) |
|
|
|
|
|
10.9
|
|
Loan Agreement among Calgon Mitsubishi Chemical
Corporation (now known as Calgon Carbon Japan KK),
Calgon Carbon Corporation and The Bank of
Tokyo-Mitsubishi UFJ, Ltd. dated March 31, 2010
|
|
(i) |
|
|
|
|
|
10.10
|
|
Specialized Overdraft Account Agreement among Calgon
Mitsubishi Chemical Corporation (now known as Calgon
Carbon Japan KK), Calgon Carbon Corporation and The Bank
of Tokyo-Mitsubishi UFJ, Ltd. dated March 31, 2010
|
|
(j) |
|
|
|
|
|
10.11
|
|
Revolving Credit Facility Agreement between Calgon
Mitsubishi Chemical Corporation (now known as Calgon
Carbon Japan KK) and MCFA Inc. dated March 31, 2010
|
|
(k) |
|
|
|
|
|
10.12
|
|
Letter of Undertaking by Calgon Carbon Corporation on
behalf of MCFA Inc. dated March 31, 2010
|
|
(l) |
|
|
|
|
|
31.1
|
|
Rule 13a-14(a) Certification of Chief Executive Officer
|
|
Filed herewith |
|
|
|
|
|
31.2
|
|
Rule 13a-14(a) Certification of Chief Financial Officer
|
|
Filed herewith |
|
|
|
|
|
32.1
|
|
Certification of Chief Executive Officer pursuant to 18
U.S.C. Section 1350, as adopted to Section 906 of the
Sarbanes-Oxley Act of 2002.
|
|
Filed herewith |
|
|
|
|
|
32.2
|
|
Certification of Chief Financial Officer pursuant to 18
U.S.C. Section 1350, as adopted to Section 906 of the
Sarbanes-Oxley Act of 2002.
|
|
Filed herewith |
|
|
|
(a) |
|
Incorporated herein by reference to Exhibit 10.1 to the Companys report on
Form 8-K filed February 5, 2010. |
|
(b) |
|
Incorporated herein by reference to Exhibit 10.2 to the Companys report on
Form 8-K filed February 5, 2010. |
|
(c) |
|
Incorporated herein by reference to Exhibit 10.3 to the Companys report on
Form 8-K filed February 5, 2010. |
|
(d) |
|
Incorporated herein by reference to Exhibit 10.4 to the Companys report on
Form 8-K filed February 5, 2010. |
|
(e) |
|
Incorporated herein by reference to Exhibit 10.5 to the Companys report on
Form 8-K filed February 5, 2010. |
|
(f) |
|
Incorporated herein by reference to Exhibit 10.6 to the Companys report on
Form 8-K filed February 5, 2010. |
|
(g) |
|
Incorporated herein by reference to Exhibit 10.12 to the Companys report on
Form 10-K filed for the fiscal year ended December 31, 2009. |
|
(h) |
|
Incorporated herein by reference to Exhibit 10.1 to the Companys report on
Form 8-K filed March 3, 2010. |
|
(i) |
|
Incorporated herein by reference to Exhibit 10.1 to the Companys report on
Form 8-K filed April 1, 2010. |
|
(j) |
|
Incorporated herein by reference to Exhibit 10.2 to the Companys report on
Form 8-K filed April 1, 2010. |
|
(k) |
|
Incorporated herein by reference to Exhibit 10.3 to the Companys report on
Form 8-K filed April 1, 2010. |
|
(l) |
|
Incorporated herein by reference to Exhibit 10.4 to the Companys report on
Form 8-K filed April 1, 2010. |
47
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly
caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
|
|
|
|
|
|
CALGON CARBON CORPORATION
(REGISTRANT)
|
|
Date: May 5, 2010 |
/s/ Leroy M. Ball
|
|
|
Leroy M. Ball |
|
|
Senior Vice President,
Chief Financial Officer |
|
48
EXHIBIT INDEX
|
|
|
|
|
Exhibit No. |
|
Description |
|
Method of Filing |
10.1
|
|
Employment Agreement by and between Calgon Carbon
Corporation and John S. Stanik effective January 1, 2010
and entered into on February 5, 2010
|
|
(a) |
|
|
|
|
|
10.2
|
|
Employment Agreement by and between Calgon Carbon
Corporation and Leroy M. Ball effective January 1, 2010
and entered into on February 5, 2010
|
|
(b) |
|
|
|
|
|
10.3
|
|
Employment Agreement by and between Calgon Carbon
Corporation and Gail A. Gerono effective January 1, 2010
and entered into on February 5, 2010
|
|
(c) |
|
|
|
|
|
10.4
|
|
Employment Agreement by and between Calgon Carbon
Corporation and Robert P. OBrien effective January 1,
2010 and entered into on February 5, 2010
|
|
(d) |
|
|
|
|
|
10.5
|
|
Employment Agreement by and between Calgon Carbon
Corporation and Richard D. Rose effective January 1,
2010 and entered into on February 5, 2010
|
|
(e) |
|
|
|
|
|
10.6
|
|
Employment Agreement by and between Calgon Carbon
Corporation and James A. Sullivan effective January 1,
2010 and entered into on February 5, 2010
|
|
(f) |
|
|
|
|
|
10.7
|
|
Redemption, Asset Transfer and Contribution Agreement by
and among Calgon Mitsubishi Chemical Corporation,
Mitsubishi Chemical Corporation and Calgon Carbon
Corporation dated February 12, 2010
|
|
(g) |
|
|
|
|
|
10.8
|
|
Form of Indemnification Agreement dated February 25, 2010
|
|
(h) |
|
|
|
|
|
10.9
|
|
Loan Agreement among Calgon Mitsubishi Chemical
Corporation (now known as Calgon Carbon Japan KK),
Calgon Carbon Corporation and The Bank of
Tokyo-Mitsubishi UFJ, Ltd. dated March 31, 2010
|
|
(i) |
|
|
|
|
|
10.10
|
|
Specialized Overdraft Account Agreement among Calgon
Mitsubishi Chemical Corporation (now known as Calgon
Carbon Japan KK), Calgon Carbon Corporation and The Bank
of Tokyo-Mitsubishi UFJ, Ltd. dated March 31, 2010
|
|
(j) |
|
|
|
|
|
10.11
|
|
Revolving Credit Facility Agreement between Calgon
Mitsubishi Chemical Corporation (now known as Calgon
Carbon Japan KK) and MCFA Inc. dated March 31, 2010
|
|
(k) |
|
|
|
|
|
10.12
|
|
Letter of Undertaking by Calgon Carbon Corporation on
behalf of MCFA Inc. dated March 31, 2010
|
|
(l) |
|
|
|
|
|
31.1
|
|
Rule 13a-14(a) Certification of Chief Executive Officer
|
|
Filed herewith |
|
|
|
|
|
31.2
|
|
Rule 13a-14(a) Certification of Chief Financial Officer
|
|
Filed herewith |
|
|
|
|
|
32.1
|
|
Certification of Chief Executive Officer pursuant to 18
U.S.C. Section 1350, as adopted to Section 906 of the
Sarbanes-Oxley Act of 2002.
|
|
Filed herewith |
|
|
|
|
|
32.2
|
|
Certification of Chief Financial Officer pursuant to 18
U.S.C. Section 1350, as adopted to Section 906 of the
Sarbanes-Oxley Act of 2002.
|
|
Filed herewith |
|
|
|
(a) |
|
Incorporated herein by reference to Exhibit 10.1 to the Companys report on
Form 8-K filed February 5, 2010. |
|
(b) |
|
Incorporated herein by reference to Exhibit 10.2 to the Companys report on
Form 8-K filed February 5, 2010. |
|
(c) |
|
Incorporated herein by reference to Exhibit 10.3 to the Companys report on
Form 8-K filed February 5, 2010. |
|
(d) |
|
Incorporated herein by reference to Exhibit 10.4 to the Companys report on
Form 8-K filed February 5, 2010. |
|
(e) |
|
Incorporated herein by reference to Exhibit 10.5 to the Companys report on
Form 8-K filed February 5, 2010. |
|
(f) |
|
Incorporated herein by reference to Exhibit 10.6 to the Companys report on
Form 8-K filed February 5, 2010. |
|
(g) |
|
Incorporated herein by reference to Exhibit 10.12 to the Companys report on
Form 10-K filed for the fiscal year ended December 31, 2009. |
|
(h) |
|
Incorporated herein by reference to Exhibit 10.1 to the Companys report on
Form 8-K filed March 3, 2010. |
|
(i) |
|
Incorporated herein by reference to Exhibit 10.1 to the Companys report on
Form 8-K filed April 1, 2010. |
|
(j) |
|
Incorporated herein by reference to Exhibit 10.2 to the Companys report on
Form 8-K filed April 1, 2010. |
|
(k) |
|
Incorporated herein by reference to Exhibit 10.3 to the Companys report on
Form 8-K filed April 1, 2010. |
|
(l) |
|
Incorporated herein by reference to Exhibit 10.4 to the Companys report on
Form 8-K filed April 1, 2010. |